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Installation and operating instructions Wilo-DrainLift XXL

9

6 Description and function

6.1 Description of the unit 

The DrainLift XXL sewage lifting unit (Fig. 1) is a pre-assembled, fully submersible sewage 
lifting unit (flooding height: 2 mwc, flooding time: 7 days) with a gas and watertight col-
lection tank and buoyancy safeguards. 
It is equipped with three-phase current pumps (3~400 V). The integrated level sensor 
(Fig. 1, Pos. 3) registers the level in the tank and passes this value on to the switchgear, 
which automatically switches the pumps on or off. The switchgear is equipped with a main 
switch, integrated motor protection and automatic/hand/acknowledgement switch. 
A detailed description of the functions can be taken from the operating instructions for the 
switchgear.
Inlets can be connected to three sides of the DN 100/DN 150 combination socket. Sockets 
on the top of the tank allow the pipe connection of a DN 50 inlet and DN 70 vent (see sec-
tion “Connecting the pipes”). An inspection opening enables easy maintenance of the unit. 
Attachment slots are provided on both face sides of the collection reservoirs in order to 
anchor the unit to the floor by means of the supplied fastening elements so that they are 
anti-buoyant and cannot twist. The double-pump system is equipped with a base-load 
pump and peak-load pump. The pumps are positioned horizontally in front of the tank and 
suck the sewage out of the tank through the suction pipes. The suction pipes end in the 
tank with a 90° elbow facing the base of the tank. This prevents deposits on the base to a 
great extent. Likewise, a lower residual water volume and a higher switching volume is 
achieved in this way. 

6.2 Function

The discharged sewage is collected in the collection tank of the lifting unit. This is done via 
sewage inlet pipes which can be connected to the existing pipe sockets as desired. 
The DrainLift XXL sewage lifting unit is delivered with switchgear, Zener barrier (accesso-
ries kit) and pre-assembled level sensor. 
The water level in the tank is registered by means of the integrated level sensor. If the 
water level rises up to the set activation point, one of the pumps installed in front of the 
tank(s) is switched on and the collected sewage automatically pumped into the connected 
external sewage line. 
The second pump is additionally activated if the water level continues to rise after the acti-
vation of the base-load pump. When the high level is reached, an optical signal is issued, 
the alarm signal contact is actuated and there is a forced switch-on of all pumps. In order 
for both pumps to be loaded evenly, pump cycling occurs after each pump cycle. 
If one of the pumps fails, the other pump takes over the entire pumping work. The pump(s) 
are deactivated once the deactivation level is reached. 

Fig. 1: Description of the unit

1

Pump

2

Tank

3

Level switch with level sensor

4

Zener barrier

5

Switchgear

6

Suction pipe

7

DN 100/DN 150 inlet connecting piece

8

Emergency drain connection, DN 50

9

Ventilation connection

10

Inspection opening

11

Pump ventilation line

12

Suction line (slide valve, optional)

13

Buoyancy safeguards

1

2

3

4

5

7

6

8

12

11

9

10

13

0

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Summary of Contents for DrainLift XXL 1040-2/3.9

Page 1: ...GB Installation and operating instructions Wilo DrainLift XXL 2 532 170 Ed 02 2010 10 Wilo...

Page 2: ......

Page 3: ...ng It is not only the general safety instructions listed under the main point safety that must be adhered to but also the special safety instructions with danger symbols included under the following m...

Page 4: ...sheet 3 Transport and interim storage The unit and individual components are delivered on a pallet Immediately after receiving the product Check the product for damage in transit In the event of damag...

Page 5: ...auses damage to the product The maximum possible inflow quantity must always be lower than the volume flow of a pump at the respective duty point Application limits The unit is not designed for perman...

Page 6: ...ambient temperature C 40 Max solid grain size mm 80 95 Sound pressurelevel depending on the duty point 2 dB A 70 Gross volume l 400 Recommended level Pump 1 ON switching point 3 mm 560 Minimum value o...

Page 7: ...ure C 3 Max ambient temperature C 40 Max solid grain size mm 80 95 Sound pressurelevel depending on the duty point 2 dB A 70 Gross volume l 800 Recommended level Switching point pump 1 ON 3 mm 560 Min...

Page 8: ...ns and hose clamps 1 Installation and operating instructions 5 4 Accessories Accessories must be ordered separately For a detailed list and description see catalogue price list The following accessori...

Page 9: ...in the tank with a 90 elbow facing the base of the tank This prevents deposits on the base to a great extent Likewise a lower residual water volume and a higher switching volume is achieved in this wa...

Page 10: ...onal and regional regulations Observe the installation and operating instructions for the accessories Never pull the cable when installing the unit In particular the valid regional regulations e g in...

Page 11: ...the tank to the floor so that it is anti buoyant after the curing of the mortar cartridges 140 110 14 100 Fig 4 Installation of the pumps Fix the pumps to the floor with the supplied fixation material...

Page 12: ...al pipe sections since they contribute to fluid hammers of the non return valves and thus dangerous pressure surges that may exceed the permissible value and thus pose a risk to the unit and the press...

Page 13: ...t the DN 70 connecting piece on the top of the tank Fig 6 Fig 7 Install the piping so that it can run empty of its own accord Connection of two tanks At units with two tanks the tanks have to be conne...

Page 14: ...installation room for faeces lifting units Fig 9 Select the pump Pos 10 according to the delivery head of the unit The dimensions of the pit in the floor of the installation room should be at least 50...

Page 15: ...power leads with K characteristic to be used Earth the unit according to regulations Lay the connecting cable in accordance with the applicable standards regulations and the wire assignments Provide a...

Page 16: ...e level sensor must be wired directly with the Zener barrier Undo the housing screws and remove the cover Feed the cable ends from the level sensor through the cable bushing Connect the cable ends in...

Page 17: ...AUTION Risk of property damage If the venting screw of the non return valve is screwed too deep into the housing this may cause damage to the valve and unit or considerable noise Make sure the positio...

Page 18: ...tion level is set higher than the inlet height there will be a risk of backflow in the connected objects 8 2 3 Adjustment of the follow up time The pump follow up time is to be set in the Follow up me...

Page 19: ...pair work Have work on the electrical part of the unit carried out only by a qualified electrician as a basic principle DANGER Toxic or harmful substances in sewage can cause infections or suffocation...

Page 20: ...ion of rotation Swap two phases of the current feed 3 Wear to inner parts impeller bearing Replace worn parts 4 Operating voltage too low 5 Running on two phases only with 3 version Replace defective...

Page 21: ...ted for each order 12 Disposal Damage to the environment and risks to personal health are avoided by the proper disposal and appropriate recycling of this product 1 Draw on public or private waste man...

Page 22: ...x 22 WILO SE 10 2010 Anhang Appendix Annexe Za cznik Fig 2 DrainLift XXL 840 75 880 200 180 815 700 238 500 260 180 1470 1550 DN 80 DN 100 850 200 190 31 788 463 1345 1965 780 170 170 500 930 110 160...

Page 23: ...ppendix Wilo DrainLift XXL 23 Fig 2 DrainLift XXL 880 75 880 200 815 700 DN 80 DN 100 850 200 190 31 788 463 1345 1965 180 238 500 260 180 1470 1550 560 170 170 1620 60 560 840 1695 110 160 110 160 11...

Page 24: ...Appendix 24 WILO SE 10 2010 Fig 2 DrainLift XXL 1040 75 880 200 180 815 700 260 547 300 190 1650 DN 100 850 200 190 31 788 463 1355 1990 780 170 170 500 960 110 160 110 160...

Page 25: ...Appendix Wilo DrainLift XXL 25 Fig 2 DrainLift XXL 1080 75 880 200 815 700 DN 100 850 200 190 31 788 463 1355 1990 180 260 547 300 190 1650 560 170 170 1620 60 560 840 1710 110 160 110 160 110...

Page 26: ...protection de la directive basse tension 2006 95 CE sont respect es conform ment appendice I n o 1 5 1 de la directive CE relatives aux machines 2006 42 CE Elektromagnetische Vertr glichkeit Richtlin...

Page 27: ...S pro strojn za zen 2006 42 ES dyrektyw maszynow WE 2006 42 WE EC 2006 42 EG C le t kaj c se bezpe nosti stanoven ve sm rnici o elektrick ch za zen ch n zk ho nap t jsou dodr eny podle p lohy I 1 5 1...

Page 28: ...dapest T 36 23 889500 wilo wilo hu India WILO India Mather and Platt Pumps Ltd Pune 411019 T 91 20 27442100 service pun matherplatt co in Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7...

Page 29: ...henstra e 100 44263 Dortmund T 0231 4102 7900 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 kundendienst wilo com T glich 7 18 Uhr erreichbar 24 Stunden Technische Notfallunterst tzung Kundendienst...

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