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Installation and operating instructions Wilo-DrainLift XL

37

9 Maintenance

DANGER! Risk of fatal injury!
There is a mortal danger through shock when working on electrical equipment.

• Before all maintenance and repair work, switch off the unit from the power supply and 

make sure it cannot be switched on by unauthorised persons. 

• Work on the electrical part of the unit may only be carried out by a qualified electrician.

DANGER!
Toxic or harmful substances in sewage can cause infections or suffocation.

• Ventilate the installation site sufficiently prior to any maintenance work.
• Use appropriate protective equipment during maintenance work to prevent any risk of 

infection.

• For safety reasons, a second person must be present at all times when working in 

sumps.

• Risk of explosion when opening (avoid open sources of ignition)!
• Observe the installation and operating instructions for the unit, switchgear and acces-

sories!

The unit operator must make sure all the maintenance, inspection and installation work 
is performed by authorised and qualified personnel who have informed themselves 
sufficiently by studying the installation and operating instructions in detail.

• Sewage lifting units are to be subjected to maintenance by experts in accordance 

with EN 12056-4. 
The intervals must not exceed:
• ¼ year in the case of commercial companies
• ½ year for units in multi-family houses
• 1 year for units in single-family houses.

• A maintenance report must be issued.

It is recommended to have the unit serviced and inspected by Wilo's customer service.

NOTE: Expensive repairs can be avoided and trouble-free operation of the unit achieved 
with a minimum of maintenance by compiling a maintenance plan. Wilo's customer service 
is available for commissioning and maintenance work.

After maintenance and repair work, install and connect the unit as described in the chapter 
“Installation and electrical connection”. Switch on the system as described in the 
“Commissioning” chapter.

10 Faults, causes and remedies

Have faults remedied only by qualified personnel. 
Observe the safety instructions in 9 Maintenance.

• Observe the installation and operating instructions for the unit, switchgear and accesso-

ries!

• If the operating fault is unable to be remedied, please consult a specialist technician, Wilo 

service or the closest Wilo representative.

Faults

Code: Cause and remedy

The pump doesn't pump properly

1, 3, 5, 6, 7, 8, 9, 10, 11, 12, 15, 16, 17

Volume flow too low

1, 2, 3, 4, 5, 7, 8, 11, 12, 13

Current consumption too high

1, 2, 3, 4, 5, 7, 13

Delivery head too small

1, 2, 3, 4, 5, 8, 11, 12, 13, 16

Pump running roughly / loud noise

1, 2, 3, 9, 12, 13, 14, 16

Summary of Contents for DrainLift XL

Page 1: ...edieningsvoorschriften E Instrucciones de instalaci n y funcionamiento I Istruzioni di montaggio uso e manutenzione GR TR Montaj ve kullanma k lavuzu H Be p t si s zemeltet si utas t s PL Instrukcja m...

Page 2: ...Fig 10...

Page 3: ...Fig 11...

Page 4: ...etechnicianandthe responsible specialist operator before installation and commissioning It is not only the general safety instructions listed under the main point safety that must be adhered to but al...

Page 5: ...ilst the product is in operation Leakages e g from the shaft seals of hazardous fluids which are explosive toxic or hot must be led away so that no danger to persons or to the environment arises Natio...

Page 6: ...s such as heavy metals biocides pesticides acids bases salts cleaning agents and disinfectants dish washing or laundry detergents and such which have a high degree of foam formation or swimming pool w...

Page 7: ...ons Any use going over and beyond the intended use is considered to be improper 5 Product information 5 1 Type key Example DrainLift XL 2 25 3 DrainLift Sewage lifting unit XL Size 2 2 double pump sys...

Page 8: ...detailed list and description see the cata logue price list The following accessories are available Flange piece DN 80 DN 80 100 1 pc DN 80 100 already included in scope of delivery DN 100 DN 150 for...

Page 9: ...the tank is switched on and the collected sewage is automatically pumped into the connected exter nal sewage line If the water level continues to rise the second pump is activated When the high water...

Page 10: ...Make sure the installation location is ventilated sufficiently 7 1 Preparing for installation CAUTION Risk of property damage Incorrect installation can result in damage to the product Only use qualif...

Page 11: ...not be subjected to any pipeline forces or torques The pipes including valves are to be fastened and supported in such a manner that neither tensile nor compressive forces are applied to the unit All...

Page 12: ...surge like water entry and strong air entry are avoided as much as possible It is possible to connect the inlet pipe into the vertical surface above the horizontal con nection surface Leave out the a...

Page 13: ...ightness of the pipe connection depends on this decisively Fig 6 Setting up the inlet port DN 150 DN 100 1 1 Define the position of the middle of the inlet and mark it Cut the hole using the keyhole s...

Page 14: ...Secure the venting pipe against slipping out using clamps and always install with a downward incline toward the unit 7 3 4 Emergency drain connection diaphragm hand pump It is always recommended to i...

Page 15: ...5 A slow DrainLift XL 2 15 25 A slow DrainLift XL 2 20 25 A slow DrainLift XL 2 25 25 A slow NOTE To increase the operational reliability it is mandatory for an automatic circuit breaker which disconn...

Page 16: ...arrier and the switchgear and tighten the housing screws DANGER Danger of explosion If a level sensor is used in potentially explosive areas there is a danger of explosion Always use a breakdown barri...

Page 17: ...e pressure pipeline is completely filled The filling level in the tank must not rise when the discharge piping is filled and the inlet closed If the filling level continues to rise the flap of the non...

Page 18: ...owing points in particularin case of deviations from the recommended settings The filling level probe must be in contact with the base of the tank According to EN 12056 4 the switching volume should b...

Page 19: ...ime of the pumps 8 3 Decommissioning The unit must be decommissioned prior to maintenance or dismantling work WARNING Risk of burns Depending on the operating status of the system the entire pump can...

Page 20: ...subjected to maintenance by experts in accordance with EN 12056 4 The intervals must not exceed year in the case of commercial companies year for units in multi family houses 1 year for units in singl...

Page 21: ...eposits in the pump and or tank 2 Incorrect direction of rotation Swap two phases of the current feed 3 Wear to inner parts impeller bearing Replace worn parts 4 Operating voltage too low 5 Running on...

Page 22: ...ion de la directive basse tension 2006 95 CE sont respect es conform ment appendice I no 1 5 1 de la directive CE relatives aux machines 2006 42 CE Elektromagnetische Vertr glichkeit Richtlinie 2004 1...

Page 23: ...nast puj cymi dokumentami Sm rnice ES pro strojn za zen 2006 42 ES dyrektyw maszynow WE 2006 42 WE EC 2006 42 EG C le t kaj c se bezpe nosti stanoven ve sm rnici o elektrick ch za zen ch n zk ho nap...

Page 24: ...Mather and Platt Pumps Ltd Pune 411019 T 91 20 27442100 service pun matherplatt co in Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 citrawilo cbn net id Ireland WILO Engineering...

Page 25: ...henstra e 100 44263 Dortmund T 0231 4102 7900 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 kundendienst wilo com T glich 7 18 Uhr erreichbar 24 Stunden Technische Notfallunterst tzung Kundendienst...

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