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PMP

 

Oil Furnaces

 – 

Furnace Manual

 

670-000-003/1010  

17

 

7

 

Start up 

 

 

Follow information below to prevent severe personal 
injury, death or substantial property damage: 

 

Do not use gasoline, crankcase drainings or any oil 
containing gasoline. See burner manual for proper 
fuel oil. 

 

Do not attempt to start burner when excess oil has 
accumulated, when unit is full of vapor or when 
combustion chamber is very hot. 

  Do not start burner unless collector box, breeching 

and burner mounting plate are secured in place. 

 

Never burn garbage or paper in the furnace. 

 

Never leave combustible material around it. 

 
 
 

To start furnace  

1.  Factory burner adjustment and settings may not be suitable for 

specific job conditions. Refer to burner manual for burner start 
up, adjustment and checkout procedures. 

2.  Set room thermostat to call for heat. 

3.  Start burner as described in burner manual. 

4.  The furnace blower will delay for a short time after burner starts, 

until the Limit/Fan switch senses air temperature above the fan 
ON setting. 

5.  Set room thermostat to its lowest setting. Burner should turn off. 

6.  Furnace blower will continue to run until the Limit/Fan switch 

senses air temperature below the fan OFF setting. 

7.  Set the room thermostat to call for heat again. Allow furnace to 

heat to design temperature. Then adjust burner for correct 
combustion, using combustion test equipment. Adjust burner for: 

Draft: -0.01” to –0.02” water column draft in furnace combustion 
chamber. 

CO

2

: between 10% and 11½ %, with 0 smoke. 

 

To start furnace 

(continued)

 

Make final burner adjustments using combustion test 
equipment to assure proper operation. 

 
8.  Check furnace and duct system for proper operation and conditions. 

9.  Inspect vent system for proper operation. 

10.  To set Limit/Fan switch: 

The blower operates until the air temperature drops below the 
fan OFF setting. If the air at the supply registers is too warm at 
blower start up or shutdown, lower the fan OFF and ON settings 
on the Limit/Fan switch. 

To check operation of the limit switch, slide a piece of cardboard 
into the furnace filter slot. After a few minutes of operation (not 
more than 5 minutes), the burner should shut off (limit switch 
open). The blower will operate until the furnace cools down. 
Remove cardboard when finished. 

11. Perform complete test of the burner cad cell control as per the 

burner manual instructions. 

 
 
 
 
 
 
 

To shut down furnace   

1.  Set the room thermostat to its lowest setting. 

2.  Turn off the disconnect switch on the 120-VAC power line to the 

furnace. 

3.  If the burner will be shut down for an extended time, tightly close 

all oil valves. 

4.  Refer to burner manual for any additional instructions. 
 
 

 
 
 
 
 
 

8

 

Checkout procedure 

Furnace selection 

‰

..1.  Heat loss ...............................  BTU/h at ............ 

o

F outdoor 

design temperature. 

‰

..2. Furnace 

model .......................................................................  

output .......................... ……... BTU/h. 

‰

..3. Burner 

model ........................................................................  

nozzle: ............… gph .............  

o

 type............... 

‰

..4.  Burner pump pressure ........................................ psig. 

 
 
 
 
 
 
 

 

Furnace installation 

‰

.. 5.  Is the furnace level and are all legs in contact with the floor? 

‰

.. 6.  Are return and supply ducts securely attached to furnace? 

‰

.. 7.  Are fuel filter and fuel lines installed and inspected as per 

the burner manual? 

‰

.. 8.  Are furnace and burner wired as per the wiring diagram? 

‰

.. 9.  120 VAC wiring: type ................. size  ................  AWG. 

Summary of Contents for PMP210

Page 1: ...sportation company by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first tim...

Page 2: ...o use gasoline a mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not bloc...

Page 3: ...aintained 2 Always apply whichever clearance is LARGER combustible construction or service accessibility Flooring and foundation Flooring If a combustible floor is used follow these instructions Upflo...

Page 4: ...yer and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or v...

Page 5: ...o avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for...

Page 6: ...The total drop through the duct system and air conditioning condensing coil if used must not exceed 0 5 water column See suggested duct sizing in this manual For more detailed sizing information refer...

Page 7: ...he cause of this shut down Refer to the figures 5 6 at section 6 Wiring Diagrams and detailed instructions supplied with the BVSO for the installation and wiring procedures It is also essential that t...

Page 8: ...furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM cool...

Page 9: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 10: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 11: ...nal injury or death 1 The horizontal vent must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not ent...

Page 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Page 13: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 13 Notes...

Page 14: ...t must be used Supply wiring to furnace must be sized for the load required see Section 12 p 27 Provide electrical ground at furnace as required by codes Connect 120 VAC 60 Hertz single phase separate...

Page 15: ...ure 5 Blocked Vent Shut Off device wiring Optional 1 Blocked Vent Shutt Off device BVSO 2 Electrical kit supplied 3 Connect one red wire to limit switch 4 Disconnect red wire from limit switch and con...

Page 16: ...PMP Oil Furnaces Furnace Manual 16 670 000 003 1010 6 Wire furnace burner continued Figure 6 Wiring PMP furnace with direct drive blowers Beckett Carlin and Riello burners...

Page 17: ...nd 11 with 0 smoke To start furnace continued Make final burner adjustments using combustion test equipment to assure proper operation 8 Check furnace and duct system for proper operation and conditio...

Page 18: ...lector box to prevent possible flue gas leakage and carbon monoxide emissions leading to severe personal injury or death 24 Was Limit Control tested per To start up in this manual 25 Was furnace cycle...

Page 19: ...ignment of the cad cell to assure it is aimed at the fire Check nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and ali...

Page 20: ...NING and guidelines given on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of ope...

Page 21: ...e it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh...

Page 22: ...handle loosen the soot from the heat exchanger surfaces Remove as much soot as possible using a vacuum 6 Replace cleanout cover or flue collector box 7 Re install burner and mounting plate Obtain gas...

Page 23: ...west setting Burner should turn off 6 Furnace blower will continue to run until the Limit Fan switch senses air temperature below the fan OFF setting 7 Set the room thermostat to call for heat again A...

Page 24: ...PMP Oil Furnaces Furnace Manual 24 670 000 003 1010 Notes...

Page 25: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 25 Components and Replacement Parts...

Page 26: ...PMP Oil Furnaces Furnace Manual 26 670 000 003 1010 11 Components and replacement parts Figure 7 Model PMP 210 furnaces Component locations B50110 Rev A...

Page 27: ...R004 33 15 MF capacitor L01I005 10 Limit Control cover B02826 01 34A Electronic fan timer R99G004 11 Gasket smoke box B02714 34B Electrical wire harness board B02797 12 Smoke box cover B02799 01 35 Ro...

Page 28: ...e quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds PMP 210 65 85 1 20 X 30 115 60 1 15 7 18 1 20 0 250 Model Volt Hertz Phase DNS 0909 Rev A Maximum cooling capa...

Page 29: ...1 50 1 50 60B 100 1 50 PMP 210 1 10 1 25 1 35 1 50 1 35 1 50 CARLIN BURNER EZ 1 Tube insertion 2 1 2 Model Input Firing rate USGPH Nozzle Delavan Head Setting A BECKETT BURNER Model AFG 3450 RPM Tube...

Page 30: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Page 31: ...PMP Oil Furnaces Furnace Manual X40104 Rev I...

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