background image

 
 

PMP

 

Oil Furnaces

 – 

Furnace Manual

 

18

  

670-000-003/1010 

8

 

Checkout procedure 

(continued)

 

 

Vent and combustion air 

‰

..10. Was existing chimney/vent system inspected and found in 

proper condition? 

‰

..11.  Was new vent piping installed and sealed as required? 

‰

.. 12.  Was vent sizing checked against furnace manual and codes? 

 

Ductwork 

‰

..13. Was duct sizing checked against furnace manual and/or 

ACCA Manual D? 

‰

..14. Were supply and return registers checked for size based on 

airflow? 

‰

..15.  Were balancing dampers installed as needed? 

‰

..16.  WAS ductwork sealed and insulated as needed? 

 

Furnace operation 

‰

..17.  Is a/ Are clean air filter(s) in place? 

‰

..18. Was temperature rise through furnace checked (not to 

exceed 85

o

F) and blower speed adjusted if necessary? 

‰

..19.  Was thermostat heat anticipator set per wiring diagram? 

‰

..20.  Was burner started and tested per burner manual? 

‰

..21. 

Is there proper draft and burner flame? Were final 

adjustments made with combustion test equipment? 

 

Furnace operation 

(continued)

 

‰

.. 22.  Was air purged from oil piping and piping checked for leaks? 

‰

.. 23. Ws burner sealed to furnace and nuts tightened? Was 

burner harness securely plugged in? 

Obtain gas-tight seals at burner flange, cleanout 
plates and/or flue collector box to prevent possible 
flue gas leakage and carbon monoxide emissions, 
leading to severe personal injury or death. 

 

‰

.. 24.  Was Limit Control tested per “To start up” in this manual? 

‰

.. 25. Was furnace cycled with thermostat? Raise to highest 

setting and verify the furnace goes through normal start up 

cycle. Lower to lowest setting and verify furnace shuts off. 

‰

.. 26.  Were several operating cycles observed for proper operation? 

‰

.. 27.  Were room thermostat(s) set to desired room temperature? 

 

After installation 

‰

.. 28.  Was “Installation and service certificate” (below) filled out? 

‰

.. 29. Was Owner’s information in this manual reviewed with 

owner or maintenance person and the person instructed to 

keep the manual for future reference? 

‰

.. 30. Were all instruction manuals placed near the furnace for 

future reference? 

 
 
 

 

Installation and service certificate 

 

 

Furnace model

__________________________________________________  

Series

_______________________  

 

 

Serial number

_______________________________________

Date installed

_____________________________  

 
 

‰

 

Installation instructions have been followed. 

 

‰

 

Checkout sequence has been performed. 

 

‰

 

Above information is certified to be correct. 

 

‰

 

Information received and left with owner/maintenance person. 

 
 
 

Installer  ______________________    ________________________    _____________________ 

 (Company) 

(Address) 

(Phone) 

 
 
 
  

________________________________________________  

  

(Installer’s 

signature) 

 
 

Summary of Contents for PMP210

Page 1: ...sportation company by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first tim...

Page 2: ...o use gasoline a mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not bloc...

Page 3: ...aintained 2 Always apply whichever clearance is LARGER combustible construction or service accessibility Flooring and foundation Flooring If a combustible floor is used follow these instructions Upflo...

Page 4: ...yer and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or v...

Page 5: ...o avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for...

Page 6: ...The total drop through the duct system and air conditioning condensing coil if used must not exceed 0 5 water column See suggested duct sizing in this manual For more detailed sizing information refer...

Page 7: ...he cause of this shut down Refer to the figures 5 6 at section 6 Wiring Diagrams and detailed instructions supplied with the BVSO for the installation and wiring procedures It is also essential that t...

Page 8: ...furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM cool...

Page 9: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 10: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 11: ...nal injury or death 1 The horizontal vent must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not ent...

Page 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Page 13: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 13 Notes...

Page 14: ...t must be used Supply wiring to furnace must be sized for the load required see Section 12 p 27 Provide electrical ground at furnace as required by codes Connect 120 VAC 60 Hertz single phase separate...

Page 15: ...ure 5 Blocked Vent Shut Off device wiring Optional 1 Blocked Vent Shutt Off device BVSO 2 Electrical kit supplied 3 Connect one red wire to limit switch 4 Disconnect red wire from limit switch and con...

Page 16: ...PMP Oil Furnaces Furnace Manual 16 670 000 003 1010 6 Wire furnace burner continued Figure 6 Wiring PMP furnace with direct drive blowers Beckett Carlin and Riello burners...

Page 17: ...nd 11 with 0 smoke To start furnace continued Make final burner adjustments using combustion test equipment to assure proper operation 8 Check furnace and duct system for proper operation and conditio...

Page 18: ...lector box to prevent possible flue gas leakage and carbon monoxide emissions leading to severe personal injury or death 24 Was Limit Control tested per To start up in this manual 25 Was furnace cycle...

Page 19: ...ignment of the cad cell to assure it is aimed at the fire Check nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and ali...

Page 20: ...NING and guidelines given on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of ope...

Page 21: ...e it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh...

Page 22: ...handle loosen the soot from the heat exchanger surfaces Remove as much soot as possible using a vacuum 6 Replace cleanout cover or flue collector box 7 Re install burner and mounting plate Obtain gas...

Page 23: ...west setting Burner should turn off 6 Furnace blower will continue to run until the Limit Fan switch senses air temperature below the fan OFF setting 7 Set the room thermostat to call for heat again A...

Page 24: ...PMP Oil Furnaces Furnace Manual 24 670 000 003 1010 Notes...

Page 25: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 25 Components and Replacement Parts...

Page 26: ...PMP Oil Furnaces Furnace Manual 26 670 000 003 1010 11 Components and replacement parts Figure 7 Model PMP 210 furnaces Component locations B50110 Rev A...

Page 27: ...R004 33 15 MF capacitor L01I005 10 Limit Control cover B02826 01 34A Electronic fan timer R99G004 11 Gasket smoke box B02714 34B Electrical wire harness board B02797 12 Smoke box cover B02799 01 35 Ro...

Page 28: ...e quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds PMP 210 65 85 1 20 X 30 115 60 1 15 7 18 1 20 0 250 Model Volt Hertz Phase DNS 0909 Rev A Maximum cooling capa...

Page 29: ...1 50 1 50 60B 100 1 50 PMP 210 1 10 1 25 1 35 1 50 1 35 1 50 CARLIN BURNER EZ 1 Tube insertion 2 1 2 Model Input Firing rate USGPH Nozzle Delavan Head Setting A BECKETT BURNER Model AFG 3450 RPM Tube...

Page 30: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Page 31: ...PMP Oil Furnaces Furnace Manual X40104 Rev I...

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