background image

2

 

 670-000-003/1010 

 

 
 
 
 
 

READ THIS FIRST! 

 

 
 
 
 
 
 
 

 
 
Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage.

 
 

Service and maintenance – 

1.

  To avoid electric shock, disconnect electrical supply before 

performing maintenance. 

2.

  To avoid severe burns, allow furnace to cool before performing 

maintenance. 

3.

  Perform service and maintenance as described in this manual 

and the burner manual. 

4.

  Do not attempt to make adjustments to the blower or motor while 

the furnace is in operation. Disconnect power to the furnace and 
be sure all parts have stopped moving before attempting 
adjustments or maintenance. 

5.

  The burner must be set up and adjusted using combustion test 

instruments. Visual examination of the flame alone cannot 
determine combustion performance. 

 
 

Operation - 

6.

  Do not use the furnace as a construction heater. 

7.

  Do not operate any furnace if the heat exchanger is damaged, 

corroded or pitted. Toxic flue products could enter the air stream. 

8.

  Do not jumper, attempt to by-pass or override any limit control. 

9.

  Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

10.

 Do not store or use combustible materials, gasoline, or other 

flammable liquids or vapors in the furnace area. 

11.

  Do not operate the furnace if the furnace area will be exposed to 

air contaminants as described on page 5. 

12.

  Should overheating occur, do not turn off or disconnect electrical 

supply to furnace. Instead, shut off the oil supply at a location 
external to the appliance, if possible. 

13.

 Do not use this furnace if any part has been under water. Call a 

qualified service technician immediately, to inspect the furnace 
and to replace any part of the furnace, control system or burner 
that was submerged in water. 

14.

 Do not operate furnace if temperature rise through heat 

exchanger exceeds 85

o

F. 

 
 
 
 

 
 

15.

  Inspect, clean and replace (if necessary) return air filter regularly. 

16.

  Do not obstruct return air grills or supply air outlets. 

17.

 Supply only #2 fuel oil to the burner. Never attempt to use gasoline, 

a mixture of gasoline and oil, waste fuel, refuse or any other 
substance in the burner of furnace. 

 
 
 
 
 

Installation - 

18.

 Do not block flow of combustion or ventilation air to furnace. Do 

not block or obstruct the air openings in the furnace casing. 

19.

 Connect furnace only to a functional vent system in good 

condition. Place the furnace to allow proper venting, with the 
shortest possible venting and minimum number or elbows. 

20.

 Always connect and seal a return air duct to the furnace unless 

the furnace is located in a large space, such as an unpartitioned 
basement. Route the return air duct to an adjacent room if no 
return air manifold is used. 

21.

 Install furnace maintaining minimum clearances for service and 

separation from combustible surfaces described in this manual.  

22.

 Install, start-up, service and maintain burner per instructions in 

this manual and the burner manual. 

23.

 Verify burner is properly inserted through the combustion 

chamber opening. 

24.

 Furnace must be installed so that burner and control system 

components are protected from dripping, spraying water or rain 
during operation or service. 

25.

 If installing an air conditioning evaporator coil, install the coil 

downstream of, or in parallel with, the furnace to prevent 
condensation on the furnace heat exchanger. If the coil is in 
parallel, provide means to prevent flow of chilled air into the 
furnace, including an interlock to prevent simultaneous operation 
of heating and air conditioning. 

 

Apply the following suggestions to prevent unsatisfactory operation of the furnace.

 
 

Installation – 

1.

  Be sure to level the furnace, using a spirit level at the front and 

one side. If the furnace is not level, oil can drip into the 
combustion chamber after burner cycling and contaminate the 
heat exchanger and the burner head. 

2.

  Make sure all legs are in contact with the floor to distribute the 

load and prevent the possibility of undue noise or vibration. 

 
 
 
 

3.

  Avoid locating return grills in rooms that may contain undesirable 

odors. 

4.

  Never locate a return air grill closer than approximately 20 feet 

from the furnace. 

5.

  Locate the furnace near the center of the supply and return duct 

systems. 

6.

  Always check the size of the ducts on a replacement installation, 

particularly if adding air conditioning. 

Summary of Contents for PMP210

Page 1: ...sportation company by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first tim...

Page 2: ...o use gasoline a mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not bloc...

Page 3: ...aintained 2 Always apply whichever clearance is LARGER combustible construction or service accessibility Flooring and foundation Flooring If a combustible floor is used follow these instructions Upflo...

Page 4: ...yer and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or v...

Page 5: ...o avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for...

Page 6: ...The total drop through the duct system and air conditioning condensing coil if used must not exceed 0 5 water column See suggested duct sizing in this manual For more detailed sizing information refer...

Page 7: ...he cause of this shut down Refer to the figures 5 6 at section 6 Wiring Diagrams and detailed instructions supplied with the BVSO for the installation and wiring procedures It is also essential that t...

Page 8: ...furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM cool...

Page 9: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 10: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 11: ...nal injury or death 1 The horizontal vent must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not ent...

Page 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Page 13: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 13 Notes...

Page 14: ...t must be used Supply wiring to furnace must be sized for the load required see Section 12 p 27 Provide electrical ground at furnace as required by codes Connect 120 VAC 60 Hertz single phase separate...

Page 15: ...ure 5 Blocked Vent Shut Off device wiring Optional 1 Blocked Vent Shutt Off device BVSO 2 Electrical kit supplied 3 Connect one red wire to limit switch 4 Disconnect red wire from limit switch and con...

Page 16: ...PMP Oil Furnaces Furnace Manual 16 670 000 003 1010 6 Wire furnace burner continued Figure 6 Wiring PMP furnace with direct drive blowers Beckett Carlin and Riello burners...

Page 17: ...nd 11 with 0 smoke To start furnace continued Make final burner adjustments using combustion test equipment to assure proper operation 8 Check furnace and duct system for proper operation and conditio...

Page 18: ...lector box to prevent possible flue gas leakage and carbon monoxide emissions leading to severe personal injury or death 24 Was Limit Control tested per To start up in this manual 25 Was furnace cycle...

Page 19: ...ignment of the cad cell to assure it is aimed at the fire Check nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and ali...

Page 20: ...NING and guidelines given on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of ope...

Page 21: ...e it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh...

Page 22: ...handle loosen the soot from the heat exchanger surfaces Remove as much soot as possible using a vacuum 6 Replace cleanout cover or flue collector box 7 Re install burner and mounting plate Obtain gas...

Page 23: ...west setting Burner should turn off 6 Furnace blower will continue to run until the Limit Fan switch senses air temperature below the fan OFF setting 7 Set the room thermostat to call for heat again A...

Page 24: ...PMP Oil Furnaces Furnace Manual 24 670 000 003 1010 Notes...

Page 25: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 25 Components and Replacement Parts...

Page 26: ...PMP Oil Furnaces Furnace Manual 26 670 000 003 1010 11 Components and replacement parts Figure 7 Model PMP 210 furnaces Component locations B50110 Rev A...

Page 27: ...R004 33 15 MF capacitor L01I005 10 Limit Control cover B02826 01 34A Electronic fan timer R99G004 11 Gasket smoke box B02714 34B Electrical wire harness board B02797 12 Smoke box cover B02799 01 35 Ro...

Page 28: ...e quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds PMP 210 65 85 1 20 X 30 115 60 1 15 7 18 1 20 0 250 Model Volt Hertz Phase DNS 0909 Rev A Maximum cooling capa...

Page 29: ...1 50 1 50 60B 100 1 50 PMP 210 1 10 1 25 1 35 1 50 1 35 1 50 CARLIN BURNER EZ 1 Tube insertion 2 1 2 Model Input Firing rate USGPH Nozzle Delavan Head Setting A BECKETT BURNER Model AFG 3450 RPM Tube...

Page 30: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Page 31: ...PMP Oil Furnaces Furnace Manual X40104 Rev I...

Reviews: