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PLB-098 

Oil Furnaces

 – 

Furnace Manual

 

4

 

 

11/13 

 

1.2.

 

ELECTRICAL SYSTEM 

The exterior of the unit must have an 
uninterrupted ground to minimize the risk of 
bodily harm, if ever an electrical problem 
develops. A green ground screw is supplied 
with the control box for that purpose. 

The appliance must be installed in accordance with the current 
ANSI/NFPA 70 National Electrical Code, CSA C22.1 Canadian 
Electrical Code Part 1 and/or local codes. 
The control system depends on the correct polarity of the power 
supply. Connect “HOT” wire (H) and “NEUTRAL” wire (N) as 
shown in Figures 9 and 10. 
A separate line voltage supply should be used, with fused 
disconnect switch or circuit breaker, between the main power 
panel and the unit. 
Only copper wire may be used for the 115V circuit on this unit. If 
wires need to be changed, the replacements must have the same 
temperature resistance as the originals. 

1.3.

 

INSTALLATION OF THE 

THERMOSTAT 

A thermostat must be installed to control the temperature of the 
area to be heated. Follow the instructions supplied with the 
thermostat. Also refer to the wiring diagrams provided with the 
heating/air conditioning unit. The connections must be made as 
indicated on the following diagrams and the wiring diagrams. 

Figure 2: Heating & Air Conditioning - With 4 Speed 

Motor 

 

Figure 3: Thermostat Wiring- Heating & Air 

Conditioning - With ECM Variable Speed Motor 

 

 

Figure 4: Thermostat Wiring-Heating & Air 

Conditioning/HeatPump - With ECM Variable Speed 

Motor 

 

 

1.4.

 

INSTALLATION OF THE BURNER 

Refer to the burner manufacturer’s instructions. Also, the burner 
must be installed always in the same way independently of the 
furnace orientation. 
1.  Position the mounting gasket between the mounting flange 

and the burner mounting plate. Align the holes in the burner 
mounting plate with the studs on the mounting flange and 
bolt securely in place. 

2.  Remove the burner drawer assembly or the air tube 

assembly; 

3. 

Install the nozzle, refer to Burner data Table 11; 

4. 

Check the electrode settings; 

5. 

Make the electrical connections; 

6. 

Complete oil line connections. 

1.4.1.

 

Nozzles 

The burner comes equipped with an appropriate nozzle. 
However, if another size or a replacement nozzle is required, use 
the manufacturer’s recommended spray angle and type a shown 
in Table 11 and specified pump pressure. 
Always select nozzle sizes by working back from the desired flow 
rate at operating pressure and not the nozzle marking. 

1.4.2.

 

Air and Turbulator Settings 

Before starting the burner for the first time, adjust the air and 
turbulator settings to those listed in this manual, Table 11. Once 
the burner becomes operational, final adjustments will be 
required. Refer to section 2 of this manual

1.4.3.

 

Post purge delay adjustment 

The post purge delay on the oil-fired burners is factory set to zero 
second. This delay is applicable for all installations with chimney 
venting. For heating units installed with side wall venting and a 
burner equipped with this feature, the post purge delay must be 
set to 15 seconds (For configuration use the Beckett Contractor’s 
Tool "52082U"). No delay is required for Riello burners. Refer to 
the burner control instruction manual and markings for proper 
adjustment of the post purge delay. 

Summary of Contents for PLB-098 LOW-BOY

Page 1: ...y could result in severe personal injury death or substantial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may...

Page 2: ...bows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no re...

Page 3: ...to a hazardous electrical condition and to premature failure of the equipment The minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is inst...

Page 4: ...to the burner manufacturer s instructions Also the burner must be installed always in the same way independently of the furnace orientation 1 Position the mounting gasket between the mounting flange a...

Page 5: ...re the draft is either high or variable due to external conditions Follow the instructions provided with the regulator 1 5 4 Side wall Venting The heating unit is approved for side wall venting This s...

Page 6: ...xposure to the following substances a Permanent wave chemicals for hair b Chlorinated waxes and cleaners c Chlorine based swimming pool chemicals d Water softening chemicals e De icing salts or chemic...

Page 7: ...furnace installed with a 4 tons air conditioning evaporator coil Heating mode airflow is still 1050 CFM Cooling mode air flow use Equation 3 4 CFM 4 x 400 1600 CFM The larger number is 1600 CFM cooli...

Page 8: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 9: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 10: ...he position of the wires on the electronic board of the unit and consult the wiring diagrams If the heating and air conditioning speeds are the same the RED wire must be moved to UNUSED LEADS on the e...

Page 11: ...BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset button is well pushed in or re armed 6 The preliminary air adjustments on the burner...

Page 12: ...ise is lower or exceeds the temperature specified in Table 10 change to the next lower or higher blower speed tap until the temperature rise falls to the target If the excessive temperature rise canno...

Page 13: ...6 Re mount lock and fasten the control box with the 2 screws removed in step 4 7 Re attach the assembly cover with the screws removed in step 2 8 Re establish power to the unit 3 3 CLEANING OF THE BUR...

Page 14: ...rough furnace checked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram 20 Was the burner started and tested per burner manual...

Page 15: ..._____________________________Date installed_____________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct...

Page 16: ...000 0 70 MED HIGH HIGH 1255 1180 77 000 65 000 0 55 98 000 81 000 0 70 Model Input BTU h Blower motor HP Blower motor Speed adjustment 3 0 1 2 HP ECM 1 3 HP 4 speeds PLB098 DD PLB098 VS 10 x 10 Outpu...

Page 17: ...h Firing rate USGPH AFUE Nozzle Delavan Pump pressure PSIG Burner tube insertion length Inch Combustion air adjustment Turbulator Damper 77 000 0 55 86 6 0 50 70A 150 0 2 0 98 000 0 70 85 2 0 60 70A...

Page 18: ...1 ON 2 ON 1 5 600 660 540 SW4 DELAY DIP switch position HEAT INPUT USGPH PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time A 1 OFF 2 OFF 0 7 13 45 sec 19 30 sec...

Page 19: ...PLB 098 Oil Furnaces Furnace Manual 11 13 19 5 DIMENSIONS AND RATINGS continued Figure 9 Wiring Diagram 4 Speed Motor PSC...

Page 20: ...PLB 098 Oil Furnaces Furnace Manual 20 11 13 5 DIMENSIONS AND RATINGS continued Figure 10 Wiring Diagram Variable Speed Motor ECM...

Page 21: ...PLB 098 Oil Furnaces Furnace Manual 11 13 21 6 COMPONENTS AND REPLACEMENT PARTS Figure 11 Parts List With 4 Speed motor PSC B50126A...

Page 22: ...B03549 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOCKED VENT SHUT OF...

Page 23: ...PLB 098 Oil Furnaces Furnace Manual 11 13 23 6 COMPONENTS AND REPLACEMENT PARTS continued Figure 12 Parts List With variable speed motor ECM B50127A...

Page 24: ...AL BOX SPACER 28 B03534 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOC...

Page 25: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 26: ...PLB 098 Oil Furnaces Furnace Manual 26 X40205 Rev B 11 13...

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