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PLB-098 

Oil Furnaces

 – 

Furnace Manual

 

24

  

11/13 

6.  COMPONENTS AND REPLACEMENT PARTS (continued) 

Table 15: Parts List - With variable speed motor ECM 

 

ITEM

PART #

DESCRIPTION

COMMENTS

1

B03540

HEAT EXCHANGER ASSEMBLY

Heat exchanger only

2

J06L002

EXTRUDED JOINT 1/4 X 1/8 X 25' 

3

B03570

FLOOR ASSEMBLY

4

B03561

INSIDE WIRE CHANEL

5

B03572

LOWER DIVIDER ASSEMBLY

Includes panel, 3 gaskets and baffle

6

B03335-02

INT. ELECTRICAL KIT BVSO                 

7

B03560

REAR BAFFLE

8

B03559-02

SIDE BAFFLE

9

B03571-02

SIDE PANEL ASSEMBLY

Includes panel, insulation and baffle

10

B03589-02

SIDE PANEL INSULATION

11

B03562

SIDE FILTER RACK

12

B03563

REAR FILTER RACK

13

Z04F004

PAPER FILTER 20 X 20 X 1                    

14

B03576

BLOWER DOOR ASSEMBLY

Includes door, door handle and labels

15

Z99F050

RECESS HANDLE BLACK                     

16

B03577

REAR FILTER DOOR ASSEMBLY

17

F07O001

HEX FLANGE NUT 3/8-16NC LAITON

18

B01697

FLUE OUTLET FLANGE, 5" DIA.

19

B01214

GASKET, SMOKE PIPE COVER

20

B03578

TOP REAR PANEL ASSEMBLY

21

B03593

SOUND TRAP ASSEMBLY

Includes sound trap and insulation

22

B03558

TOP DIVIDER

23

B03564

OUTLET PROTECTOR

24

B03571-01

SIDE PANEL ASSEMBLY

Includes panel, insulation and baffle

25

B03589-01

SIDE PANEL INSULATION

26

B03559-01

SIDE BAFFLE

27

B03553

ELECTRICAL BOX SPACER

28

B03534

ELECTRICAL BOX

29

R02R008

HIGH LIMIT CTL205-30F, 7 in.

30

B03550

ELECTRICAL BOX COVER

Panel only

31

B03118-01

ELECTRICAL KIT BVSO EXT.                

32

B03596

BURNER WIRE CHANEL

33

Z06G001

BLOCKED VENT SHUT-OFF BVSO-225-A

34

B03567

BAFFLE

35

B03587

CLEAN OUT ASSEMBLY

36

B03574

PROTECTION COVER ASSEMBLY

37

F07F011

HEX NUT 3/8-16NC ZINC                   

38

Z99F061

SIGHT GLASS FOR HEAT EXCHANGER

39

F06F015

ZINC WASHER 1 7/16" M20                 

40

B03554

WIRE CHANEL

41

L04I010

STRAIN REL. BUSHING 

42

B03573

FRONT PANEL ASSEMBLY

Includes panel, insulation,observation door gasket

43

B03590

FRONT PANEL INSULATION

44

B03555

THERMO DISK PROTECTOR

45

B03465

ELECTRICAL KIT (BOARD)                    

46

R99G003

ELECTRONIC BOARD #1168

47

L01F009

TRANSFORMER  120-24Volts, 40VA

48

B03243-01

ELECTRIC BLOWER KIT (5 WIRES)          

49

B03242-01

ELECTRONIC BLOWER KIT (16 WIRES)

50

L06H010

MOTOR ECM 1/2 HP

51

B30473

BLOWER SUPPORT

52

B01888

MOTOR MOUNT ASSEMBLY

Include legs, band and fasteners

53

B03720-04

BLOWER ASSEMBLY WITH LABEL

Housing, wheel and label only

54

B03321-02

REPLACEMENT BLOWER ASSEMBLY

Includes blower, motor and capacitor

55

B03428

GASKET, SMOKE OUTLET 

56

N/A

MOTOR MODULE 1/2 ECM

57

L01G009

CONTROL CARD FUSE - 3 AMPS

VENT TERMINAL KIT 4''

For sealed combustion

4" INSULATED FLEX VENT 10ft

For sealed combustion (B02551-09)

4" INSULATED FLEX VENT 15ft
4" INSULATED FLEX VENT 20ft

For sealed combustion (B02551-10)

VTK-54
IFV-410
IFV-415
IFV-420

ACCESSORIES

 

B50127A 

Summary of Contents for PLB-098 LOW-BOY

Page 1: ...y could result in severe personal injury death or substantial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may...

Page 2: ...bows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no re...

Page 3: ...to a hazardous electrical condition and to premature failure of the equipment The minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is inst...

Page 4: ...to the burner manufacturer s instructions Also the burner must be installed always in the same way independently of the furnace orientation 1 Position the mounting gasket between the mounting flange a...

Page 5: ...re the draft is either high or variable due to external conditions Follow the instructions provided with the regulator 1 5 4 Side wall Venting The heating unit is approved for side wall venting This s...

Page 6: ...xposure to the following substances a Permanent wave chemicals for hair b Chlorinated waxes and cleaners c Chlorine based swimming pool chemicals d Water softening chemicals e De icing salts or chemic...

Page 7: ...furnace installed with a 4 tons air conditioning evaporator coil Heating mode airflow is still 1050 CFM Cooling mode air flow use Equation 3 4 CFM 4 x 400 1600 CFM The larger number is 1600 CFM cooli...

Page 8: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 9: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 10: ...he position of the wires on the electronic board of the unit and consult the wiring diagrams If the heating and air conditioning speeds are the same the RED wire must be moved to UNUSED LEADS on the e...

Page 11: ...BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset button is well pushed in or re armed 6 The preliminary air adjustments on the burner...

Page 12: ...ise is lower or exceeds the temperature specified in Table 10 change to the next lower or higher blower speed tap until the temperature rise falls to the target If the excessive temperature rise canno...

Page 13: ...6 Re mount lock and fasten the control box with the 2 screws removed in step 4 7 Re attach the assembly cover with the screws removed in step 2 8 Re establish power to the unit 3 3 CLEANING OF THE BUR...

Page 14: ...rough furnace checked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram 20 Was the burner started and tested per burner manual...

Page 15: ..._____________________________Date installed_____________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct...

Page 16: ...000 0 70 MED HIGH HIGH 1255 1180 77 000 65 000 0 55 98 000 81 000 0 70 Model Input BTU h Blower motor HP Blower motor Speed adjustment 3 0 1 2 HP ECM 1 3 HP 4 speeds PLB098 DD PLB098 VS 10 x 10 Outpu...

Page 17: ...h Firing rate USGPH AFUE Nozzle Delavan Pump pressure PSIG Burner tube insertion length Inch Combustion air adjustment Turbulator Damper 77 000 0 55 86 6 0 50 70A 150 0 2 0 98 000 0 70 85 2 0 60 70A...

Page 18: ...1 ON 2 ON 1 5 600 660 540 SW4 DELAY DIP switch position HEAT INPUT USGPH PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time A 1 OFF 2 OFF 0 7 13 45 sec 19 30 sec...

Page 19: ...PLB 098 Oil Furnaces Furnace Manual 11 13 19 5 DIMENSIONS AND RATINGS continued Figure 9 Wiring Diagram 4 Speed Motor PSC...

Page 20: ...PLB 098 Oil Furnaces Furnace Manual 20 11 13 5 DIMENSIONS AND RATINGS continued Figure 10 Wiring Diagram Variable Speed Motor ECM...

Page 21: ...PLB 098 Oil Furnaces Furnace Manual 11 13 21 6 COMPONENTS AND REPLACEMENT PARTS Figure 11 Parts List With 4 Speed motor PSC B50126A...

Page 22: ...B03549 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOCKED VENT SHUT OF...

Page 23: ...PLB 098 Oil Furnaces Furnace Manual 11 13 23 6 COMPONENTS AND REPLACEMENT PARTS continued Figure 12 Parts List With variable speed motor ECM B50127A...

Page 24: ...AL BOX SPACER 28 B03534 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOC...

Page 25: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 26: ...PLB 098 Oil Furnaces Furnace Manual 26 X40205 Rev B 11 13...

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