Williamson-Thermoflo PLB-098 LOW-BOY Instructions Manual Download Page 10

PLB-098 

Oil Furnaces

 – 

Furnace Manual

 

10

 

 

11/13 

1.9.2.

 

Ducting 

Poisonous carbon monoxide gas hazard. 
DO NOT draw return air from inside a closet or 
utility room. Return air MUST be sealed to the 
furnace casing. 
Failure to properly seal ducts can result in death, 
bodily injury and/or property damage. 

The ducting must be designed and installed according to approved 
methods, local and national codes as well as good trade practices. 
When ducting supplies air to a space other than where the furnace is 
located, the return air must be sealed and also be directed to the 
space other than where the furnace is located. 

1.9.3.

 

Air filter 

A properly sized air filter must be installed on the return air side of 
the unit. Refer to table 10, for the correct dimensions. Also refer to 
the instructions supplied with the filter. 

 

1.10.

 

SUPPLY AIR ADJUSTMENTS 

(4-SPEED MOTORS) 

On units equipped with 4-speed blower motors, the supply air must 
be adjusted based on heating/air conditioning output and the static 
pressure of the duct system. For the desired air flow refer to the 
following table as well as the air flow tables based on static pressure 
in the table 12 of this manual. 

Table 5: Blower speed adjustments  

(4-speed motors) 

FURNACE

HEATING OR A/C 

RECOMMENDED

APPLICATION

OUTPUT

BLOWER SPEED

0.50 USGPH

MED-LOW

0.60 USGPH

MED-HIGH

0.70 USGPH

HIGH

2.0 TONS

MED-LOW

2.5 TONS

MED-HIGH

3.0 TONS

HIGH

HEATING

A/C

 

To effect the adjustment, the RED (for heating) and BLUE (for 
cooling and heat pump) wires can be changed on the motor. Also, 
refer to the position of the wires on the electronic board of the unit 
and consult the wiring diagrams. If the heating and air conditioning 
speeds are the same, the RED wire must be moved to “UNUSED 
LEADS” on the electronic board and the jumper provided with the 
BLUE wire must be used between the “HEAT” and “COOL” 
terminals. 
The blower start/stop delays can be adjusted by positioning the DIP 
switches on the electronic board as shown in the following figures. 
The recommended blower ON delay is 60 seconds and the blower 
OFF delay is 2 minutes. 

Figure 8: Blower start/stop delays 

Board # 1158 

 

1.11.

 

SUPPLY AIR ADJUSTMENTS 

(ECM VARIABLE-SPEED MOTORS) 

On units equipped with ECM variable speed blower motors, the air 
supply must be adjusted based on heating/air conditioning output. 
The start/stop delays of the blower must also be adjusted by 
positioning the DIP switches on the electronic board. Refer to the 
following tables, air flow table 13 and the wiring diagram, figure 10 in 
this manual for the proper settings: 

Table 6: Supply air adjustments, ECM variable speed 

motors, heating mode 

1

2

POSITION

OFF

OFF

A

0.70

ON

OFF

B

0.60

OFF

ON

C

0.50

ON

ON

D

ALL

SW1 – HEAT 

Input 

USGPH

DIP Switch Positions

 

Table 7: Supply air adjustments, ECM variable speed 

motors, air conditioning mode 

1

2

POSITION

OFF

OFF

A

3.0

ON

OFF

B

2.5

OFF

ON

C

2.0

ON

ON

D

1.5

SW2 – COOL 

Output Tons

DIP Switch Positions

 

Table 8: CFM adjustments, all modes 

CFM HTG.   CFM A/C 

%  increase  %  increase 

1

2

POSITION

or decrease

or decrease

OFF

OFF

A

0%

0%

ON

OFF

B

10%

10%

OFF

ON

C

-10%

-10%

ON

ON

D

N/A

0%

SW3 – ADJ (Adjustment)

DIP Switch Positions

 

Table 9: Delay adjustments - heating mode 

1

2

POSITION

OFF

OFF

A

0.70

ON

OFF

B

0.60

OFF

ON

C

0.50

ON

ON

D

ALL

SW4 – Delay

Input 

USGPH

DIP Switch Positions

 

Summary of Contents for PLB-098 LOW-BOY

Page 1: ...y could result in severe personal injury death or substantial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may...

Page 2: ...bows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no re...

Page 3: ...to a hazardous electrical condition and to premature failure of the equipment The minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is inst...

Page 4: ...to the burner manufacturer s instructions Also the burner must be installed always in the same way independently of the furnace orientation 1 Position the mounting gasket between the mounting flange a...

Page 5: ...re the draft is either high or variable due to external conditions Follow the instructions provided with the regulator 1 5 4 Side wall Venting The heating unit is approved for side wall venting This s...

Page 6: ...xposure to the following substances a Permanent wave chemicals for hair b Chlorinated waxes and cleaners c Chlorine based swimming pool chemicals d Water softening chemicals e De icing salts or chemic...

Page 7: ...furnace installed with a 4 tons air conditioning evaporator coil Heating mode airflow is still 1050 CFM Cooling mode air flow use Equation 3 4 CFM 4 x 400 1600 CFM The larger number is 1600 CFM cooli...

Page 8: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Page 9: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Page 10: ...he position of the wires on the electronic board of the unit and consult the wiring diagrams If the heating and air conditioning speeds are the same the RED wire must be moved to UNUSED LEADS on the e...

Page 11: ...BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset button is well pushed in or re armed 6 The preliminary air adjustments on the burner...

Page 12: ...ise is lower or exceeds the temperature specified in Table 10 change to the next lower or higher blower speed tap until the temperature rise falls to the target If the excessive temperature rise canno...

Page 13: ...6 Re mount lock and fasten the control box with the 2 screws removed in step 4 7 Re attach the assembly cover with the screws removed in step 2 8 Re establish power to the unit 3 3 CLEANING OF THE BUR...

Page 14: ...rough furnace checked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram 20 Was the burner started and tested per burner manual...

Page 15: ..._____________________________Date installed_____________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct...

Page 16: ...000 0 70 MED HIGH HIGH 1255 1180 77 000 65 000 0 55 98 000 81 000 0 70 Model Input BTU h Blower motor HP Blower motor Speed adjustment 3 0 1 2 HP ECM 1 3 HP 4 speeds PLB098 DD PLB098 VS 10 x 10 Outpu...

Page 17: ...h Firing rate USGPH AFUE Nozzle Delavan Pump pressure PSIG Burner tube insertion length Inch Combustion air adjustment Turbulator Damper 77 000 0 55 86 6 0 50 70A 150 0 2 0 98 000 0 70 85 2 0 60 70A...

Page 18: ...1 ON 2 ON 1 5 600 660 540 SW4 DELAY DIP switch position HEAT INPUT USGPH PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time A 1 OFF 2 OFF 0 7 13 45 sec 19 30 sec...

Page 19: ...PLB 098 Oil Furnaces Furnace Manual 11 13 19 5 DIMENSIONS AND RATINGS continued Figure 9 Wiring Diagram 4 Speed Motor PSC...

Page 20: ...PLB 098 Oil Furnaces Furnace Manual 20 11 13 5 DIMENSIONS AND RATINGS continued Figure 10 Wiring Diagram Variable Speed Motor ECM...

Page 21: ...PLB 098 Oil Furnaces Furnace Manual 11 13 21 6 COMPONENTS AND REPLACEMENT PARTS Figure 11 Parts List With 4 Speed motor PSC B50126A...

Page 22: ...B03549 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOCKED VENT SHUT OF...

Page 23: ...PLB 098 Oil Furnaces Furnace Manual 11 13 23 6 COMPONENTS AND REPLACEMENT PARTS continued Figure 12 Parts List With variable speed motor ECM B50127A...

Page 24: ...AL BOX SPACER 28 B03534 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOC...

Page 25: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 26: ...PLB 098 Oil Furnaces Furnace Manual 26 X40205 Rev B 11 13...

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