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Troubleshooting

Symptom

Possible Causes

Corrective Action

7.

Main burner will not stay on.

A. Blockage in vent pipe.

Checks vent pipe for blockage, such as bird 
nests, twigs, leaves, etc.

Check that the vent cap is properly installed, 
and not placed to far down on the vent pipe. 
Cap must be the same manufacturer as the 
vent. 

B. Vent to short.

The vent should terminate a minimum of 12 feet 
above floor plate.  The top of the vent must be 
at least 2 feet above any obstacle within a 10 
foot radius, including the roof.

C. Restriction in vent system caused by offsets.

All type "B" vents shall extend in a vertical 
direction with offsets not exceeding 45 degrees.  
Any angle greater than 45 degrees from vertical 
is considered horizontal.  Any offsets used 
should be as far above the drafthood as 
possible to allow venting to begin before any 
restriction is encountered. The use of too many 
offsets may also prevent proper venting.

D. Incorrect vent pipe.

Use listed B/W type vent pipe. DO NOT use 
transite or any other type of ceramic pipe for 
venting. DO NOT use single wall pipe. When 
venting into a masonry chimney, the chimney 
must be properly lined and sized for this gas 
furnace. The use of type "B" or flexible chimney 
liner is recommended.

E. Loose connections on the vent safety wiring 

harness.

Check the connection on both the switch and 
the gas valve. Tighten if necessary.

8.

Abnormal operation.

A. Delayed ignition - pilot flame may be too low.

Adjust pilot flame. Refer to "How to Care for 
Your Heater" section in this manual.

B. Expansion noise, ticking.

Heater may be distorted by being vented 
through an uneven opening. A restricted vent 
may create expansion noise. Refer to "Venting" 
section of this manual.

C. Combustible gas spillage.

Check vent system for a blocked flue, excessive 
down draft (wind) or negative pressure in room 
caused by ventilating fan or a fire in a fireplace.

D. Excessive flame roll-out.

Furnace is possibly overrated - check for high 
gas pressure at gas valve (see 4B).

E. Burner is over-fired.

Check the manifold gas pressure.  Check the 
rate, this appliance is manufactured for 
elevations up to 4,500 feet.  It must be derated 
for operation above 4,500 feet.  

F.

Yellow burner flame.

Check burner for obstructions.  Install new 
burner and pilot orifices.

G. Yellow pilot flame.

Remove pilot orifice, check and clean.

9.

Noisy blower.

A. Housing rattling.

Tighten blower screws.

B. Blower dirty.

Clean blower wheel.

C. Blower wheel bent.

Straighten or replace.

10. Blower does not run.

A.  Fan switch not set.

Select fan speed.

B. Check 

bearings.

Add oil as outlined in "Blower Accessory 
Instructions".

                                              13

Summary of Contents for 2001621

Page 1: ...re or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Open all windows Do not try to light any appliance Do not touch any...

Page 2: ...the full value from this heater If the answer to the problem is found within this instruction manual it could help you avoid needless service costs Basic Description Helpful Installation Information T...

Page 3: ...doors so that harmful gases will not collect inside the building Follow the venting instructions for your type of installation exactly Use only the type and size of vent pipe and fittings specified 9...

Page 4: ...ay be placed directly on wood floors Heavy pile or shag rugs may restrict normal air flow Some floor coverings discolor easily from even low heat To assure safe operation a metal or wood panel extendi...

Page 5: ...on of liquefied petroleum gases WARNING WHEN CONNECTING FIELD PIPING USE A SECOND WRENCH TO KEEP THE HEATER VALVE FROM TURNING SUPPORT FIELD PIPING PROPERLY STRESS AND OVER TIGHTENING COULD DAMAGE THE...

Page 6: ...nting holes with screws provided 5 Replace the thermostat cover 6 Do not run wire in any location where it might be damaged Avoid splicing thermostat wires unless the spliced wires are properly cleane...

Page 7: ...thermostat to lowest setting 2 Turn off all electric power to the appliance if servicing is to be performed 3 Open control access panel 4 Push in gas control knob slightly and turn clockwise to OFF po...

Page 8: ...the upper left corner on the back of the heater and replace the corner bracket with the speed switch plate using the existing mounting holes item 7 The correct position for the fan switch is shown be...

Page 9: ...a horizontal run is necessary the pipe must pitch upward at least 1 4 inch to the foot It must be supported securely and joints fastened by sheet metal screws or rivets Under no circumstances should t...

Page 10: ...prevent obstructions of the vent The cowl will also prevent excessive downdraft that can cause carbon monoxide to enter into the home Do not use a homemade cowl They are dangerous and can restrict the...

Page 11: ...ed by Step 2 then input 1 000 x 3 600 34 106 000 Btu Per hour This measured input must not be greater than the input indicated on the rating plate of the heater Step 4 Relight all other appliances tur...

Page 12: ...from fan blades fan motor and exposed air passages Annually put two drops of SAE 20 oil in each of the two cups or oil tubes Pilot Burner Light pilot using instructions in OPERATING INSTRUCTIONS Leave...

Page 13: ...fficient millivoltage to open valve See 1A and 1C above E Defective valve Replace 3 Furnace operates but turns OFF before room temperature is attained A Thermostat location Check thermostat location I...

Page 14: ...or flexible chimney liner is recommended E Loose connections on the vent safety wiring harness Check the connection on both the switch and the gas valve Tighten if necessary 8 Abnormal operation A De...

Page 15: ...rifice Fitting P500086 P500086 9 Burner Orifice P322915 P501771 10 Pilot Generator Assembly P501618 P501617 11 Electrode P322276 P322276 12 Igniter Bracket 7A189 7A189 13 Vent Safety Switch P500406 P5...

Page 16: ...000079 K000079 K000041 K000041 K000045 K000045 11 Burner P501620 P501620 P501621 P501621 P501622 P501622 12 Cabinet Top K000223 K000223 K000224 K000224 K000225 K000225 13 Control Bracket K000147 K0001...

Page 17: ...16 Enclosed Front...

Page 18: ...6 P500086 P500086 P500086 13 Manifold Pipe P500087 P500087 P500088 P500088 P500089 P500089 14 Gas Control Valve P323011 P322660 P322660 P323011 P323011 P322660 15 Thermostat P322016 P322016 P322016 P3...

Page 19: ...Fireplace Look with Logs 18...

Page 20: ...e for labor or installation 3 This warranty does not extend to painted surfaces nor to damage or defects resulting from accident alteration misuse or abuse or improper installation 4 This warranty doe...

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