Will Burt NIGHT SCAN Operator'S Manual Download Page 2

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Summary of Contents for NIGHT SCAN

Page 1: ...UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR S MANUAL P N 5543601Shown The Will Burt Company 169 S Main Street Orrville OH 44667 www willburt com TP 5543301 C July 2018 2018 The Will Burt Company Original Instructions ...

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Page 3: ...FACTURE OR SALE OF ITS PRODUCTS NO EMPLOYEE DISTRIBUTOR OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF WILL BURT Claims for defects in material and workmanship shall be made in writing to Will Burt within thirty 30 days of the discovery of defect Failure to provide notice as required hereby shall be conclusive evidence that the product w...

Page 4: ...NUAL ii TP 5543301 C July 2018 Document History Document Numbers Dates Remarks TP 5543301 00 July 11 2018 Initial Release TP 5543301 A July 13 2018 Updated Figure 2 2 TP 5543301 B July 16 2018 Updated Figure 2 2 TP 5543301 C July 24 2018 Updated Section 4 5 ...

Page 5: ...Pre Installation Check 2 1 2 2 Installation Equipment 2 2 2 3 Installation Hardware 2 2 2 4 Installation Dimensions 2 3 2 5 Night Scan Universal Remote Control System Installation 2 4 2 5 1 1 Select a Suitable Mounting Location 2 4 2 5 1 2 Unpack the Night Scan Universal Remote Control System 2 4 2 5 1 3 Install the Control Box 2 4 2 5 1 4 Wire the Control Box 2 5 2 6 Test the Installation 2 6 Sec...

Page 6: ...ing Plug and Pairing Plug Cord 4 4 Figure 4 3 Buttons and LED 4 4 Figure 4 4 LED 4 5 Figure 4 5 Receiver LED 4 5 Figure 4 6 Remove Screws Securing Belt Clip 4 6 Figure 4 7 Remove Screws Securing Lid 4 6 Table of Tables Table 1 1 Night Scan Universal Remote System Specifications 1 3 Table 2 1 Equipment Recommended for Installation 2 2 Table 2 2 Installation Hardware 2 2 Table 3 1 Equipment Recommen...

Page 7: ... result in minor or moderate injury It is also used to alert against unsafe practices General Safety Precautions The following are general safety precautions that are not related to any specific procedures These are recommended precautions that personnel must understand and apply throughout installation operation maintenance and troubleshooting Electrocution Hazard Contact with high voltage will r...

Page 8: ...th and Safety Hazard Solvent used to clean parts is potentially dangerous Avoid inhalation of fumes and also prolonged contact to skin Safety Instruction Do not look at lights Do not look directly into lights when they are illuminated Temporary impairment or permanent vision damage could occur Specific Safety Precautions The following are safety precautions that are related to specific procedures ...

Page 9: ...ayload Keep all persons clear of mast and mast extension Do not lean directly over the mast Relocation Hazard Relocating the mast during operation or after extension could result in death or serious injury Do not relocate the mast during operation or while extended This applies especially to masts mounted to vehicles Operate the mast only if the vehicle is stationary and the vehicle engine is off ...

Page 10: ...of Access If mast will be mounted to a vehicle the operator must provide safe means to access the roof of the vehicle during installation and maintenance Equipment Damage Qualified Personnel All persons installing and maintaining this equipment should be suitably qualified and work to local regional and national standards and codes of practice Equipment Damage Obstruction Check for and remove any ...

Page 11: ...n Chief Night Scan Powerlite or Night Scan Vertical 1 1 Safety Precaution Notification Refer to the Safety Summary for precautions to be observed while installing operating or maintaining this equipment 1 2 Manual Organization This manual is organized into the following sections Section 1 Introduction Section 2 Installation Section 3 Operation Section 4 Maintenance Section 5 Troubleshooting 1 3 Ad...

Page 12: ...rall structure where the Control Box is mounted Night Scan mast refers to the transportable lighting system that the Night Scan Wireless HHRC operates e g Night Scan Chief Night Scan Powerlite or Night Scan Vertical Night Scan Universal Remote Control System refers to the entire wireless control system Control Box Wireless HHRC harness and optional accessories RCP stands for Remote Controlled Posi...

Page 13: ...4 GHz Wireless Hand Held Remote Controller Approximate Weight 0 88 lb 400 g including batteries Housing Material Plastic PC Ingress Protection IP Rating IP65 Ambient Operating Temperature Range 15 F to 130 F 25 C to 55 C Operating Time Up to 40 hours of operation depending on usage of LED and display ISO 13849 for Stop Function Category 3 PL d Note Communication frequency is U S legal Customer is ...

Page 14: ...or Components The major components of the system are Control Box P N 5543401 o Wireless Hand Held Remote Controller HHRC P N 5518401 o Cradle P N 5518403 Harness P N 5543501 Wired Hand Held Remote Controller HHRC Optional Not Shown P N 4361201 Figure 1 1 Night Scan Universal Remote Control System ...

Page 15: ... TP 5543301 C 1 5 July 2018 1 6 1 Control Box The Control Box Figure 1 2 Has an integrated emergency stop button Has a charging Cradle P N 5518403 Allows the use of an optional wired HHRC Figure 1 2 Control Box Charging Cradle Emergency Stop Wired HHRC Terminal ...

Page 16: ...ses an rechargeable internal power source Has an integrated emergency stop button Had three LEDs light emitting diodes to indicate when the Wireless HHRC has a signal has a low battery or is charging Has a 128x64 pixel monochrome OLED organic light emitting diode display Has a backside belt clip for convenient attachment on the operators belt Uses an automated frequency jumping technology to ensur...

Page 17: ...d in a different location than the Control Box Figure 1 4 Cradle 1 6 2 Harness The Harness is used to electrically connect the Control Box to customer power and to the Night Scan mast 1 6 3 Wired Hand Held Remote Controller HHRC Optional The Control Box allows for the use of an optional Wired Hand Held Remote Controller Figure 1 5 by plugging the Wired HHRC into the terminal on the Control Box Fig...

Page 18: ...NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR S MANUAL 1 8 TP 5543301 C July 2018 ...

Page 19: ...ding but not limited to system size and weight payload size and weight sail size wind speed and ice loading The mounting hardware must include proper means to resist vibration loosening such as thread locking compound or locking hardware Mounting the system to a structure unable to resist the forces generated from customer specific loading scenario could result in death or serious injury and could...

Page 20: ...ipment may be necessary Additional equipment including but not limited to electrical components e g wire switches fuses circuit breakers etc may be required When disposing of any disposables or components do so according to any applicable local regional and national standards and codes of practice 2 3 Installation Hardware Table 2 2 describes hardware that may be used during installation Table 2 2...

Page 21: ...GHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR S MANUAL TP 5543301 C 2 3 July 2018 2 4 Installation Dimensions Figure 2 1 lists installation dimensions for the system Figure 2 1 Installation Dimensions ...

Page 22: ... must be level in all directions solid and capable of holding the forces required by the bolts Check the strength and rigidity of the mounting structure where the system is to be attached Reinforce as necessary The Control Box should be placed in a dry location where the operator is most likely to be if an emergency stop is required Ensure the installation site allows cables to route between compo...

Page 23: ...power is removed from the system 2 Loosen the screws from the cover of the Night Scan mast base 3 Remove the Night Scan base cover 4 Run the Night Scan Universal Remote Control System Harness to the Base Board Universal Control Board P N 4311701 for the Night Scan mast 5 Connect the Harness to J4 on the Base Board 6 Replace the base cover 7 Run customer power 9 36 VDC to the Deutsch connector DT15...

Page 24: ... is engaged 3 Ensure there are no obstructions overhead 4 Ensure the Selector Switch is in the WIRELESS CONTROLLER position Note For operation with the optional Wired HHRC move the Selector Switch to the TETHERED CONTROLLER position 5 Ensure the E STOP buttons on both the Wireless Remote and Control Box are pulled out 6 Press the green START ON button until READY is shown on the Display 7 Extend t...

Page 25: ...stem is properly installed All electrical cables are undamaged and properly terminated That the vehicle is not moving and is on level terrain Any transit tie downs have been removed The Mast System area is free of personnel The operator has full view of the Mast System during use Ensure that the following precautions are understood and followed Mast Extension Hazard Extending mast into obstruction...

Page 26: ...terials can cause ignition resulting in fire or explosion Equipment Damage Obstruction Check for and remove any objects that might obstruct motion cause binding or hinder function of the Mast System Hitting obstructions will cause damage to the mast Equipment Damage Deviation Deviation from standard operating conditions and procedures could cause system failure 3 2 Operation Equipment Table 3 1 li...

Page 27: ... the lights up and down pan the lights right and left turn the lights on and off and turn the optional strobe light on and off Figure 3 1 shows the buttons Figure 3 1 Wireless HHRC Mast Up Mast Down On Start Button Pan Left Lights Wireless Signal LED Off Button Pan Right Charging LED AUX 1 AUX 2 Tilt Down Tilt Up Emergency Stop Alphanumeric Display Low Battery Tilt Down Tilt Up Lights ...

Page 28: ...ll activate the Auto Stow feature which will move the RCP to the home position lower the mast to 90 turn off any lights and stow the mast Pan Left Button Pans the mast left Pan Right Button Pans the mast right Tilt Up Button Tilts the lights up On Dual Tilt systems the left button tilts the left light bank and the right button tilts the right light bank On single tilt systems both buttons tilt bot...

Page 29: ... Stop If an emergency stop is required at any time press the E STOP button This will disconnect the unit from power and cause all air to be exhausted from the mast Note The E STOP button on the Wireless Controller only works for wireless operation For tethered operation the E STOP button on the Control Box must be used The E STOP button on the Control Box may be used for either wired or tethered o...

Page 30: ...l list which functions are available 7 If desired raise the mast further by pressing the Mast Up button 8 To position the light banks Vertically press the Tilt Down button to rotate them down or the Tilt Up button to rotate them up Note that in dual tilt systems the light banks will rotate independently Horizontally press the Pan Left button to pan them left or the Pan Right button to rotate them ...

Page 31: ...p to 40 hours of operation depending on usage of LED and display Note Communication frequency is U S legal Customer is responsible for ensuring remote frequency is legal in country of use Dimensions and specifications are provided for reference only and are not intended for vehicle design purposes Specifications may be subject to change without notice Temperature During charging the ambient temper...

Page 32: ...NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR S MANUAL 3 8 TP 5543301 C July 2018 ...

Page 33: ...erforming maintenance Equipment Damage Qualified Personnel All persons installing and maintaining this equipment should be suitably qualified and work to local regional and national standards and codes of practice 4 2 Maintenance Equipment Table 3 1 lists recommended equipment for maintenance Table 4 1 Equipment Recommended for Maintenance Recommended Equipment Personal Protective Safety Glasses S...

Page 34: ...the Night Scan Wireless Remote Control System Section 4 4 As you work and as needed Visually inspect to ensure all hardware is in place If hardware is found loose retighten Monthly Visually inspect to ensure all cables are undamaged and properly terminated Monthly 4 4 Cleaning This section describes cleaning the Night Scan Wireless Remote Control System Damage Never use acids alcohol or thinner wh...

Page 35: ...HHRC Safety Instruction If pairing is performed when the Wireless HHRC has a low battery it may appear that the pairing works however it may not work Replace the battery and repeat the pairing procedure This is related to a safety precaution To pair the Wireless HRHC 1 Turn the Selector Switch to TETHERED CONTROLLER to remove power from the Receiver Figure 4 1 and open the Control Box Alternativel...

Page 36: ... Figure 4 2 Pairing Plug and Pairing Plug Cord 3 Simultaneously press the Mast Up Button and the left side Lights button Figure 4 3 An LED will light indicating the Wireless HHRC is ready for safe pairing Figure 4 3 Buttons and LED 4 Re apply power to the Receiver This must be done within 10 seconds of step 3 Mast Up Lights LED will Light Pairing Plug Pairing Plug Cord ...

Page 37: ...flashing the LED eight times Figure 4 4 Figure 4 4 LED 6 The Receiver LED Display will flash Po Id Figure 4 5 Figure 4 5 Receiver LED 7 Remove power from the Receiver This can be done by removing the fuse inside the Control Box 8 Remove the Pairing Plug 9 Re apply power to the Receiver and close up the Control Box LED will Light Receiver LED Display ...

Page 38: ...eplace the Wireless HHRC batteries 1 Remove the belt clip by unscrewing the screws holding it in place Figure 4 6 Remove Screws Securing Belt Clip 2 Unscrew the four screws securing the lid and remove the lid Figure 4 7 Remove Screws Securing Lid 3 Remove the batteries 4 Remove all dirt and dust to ensure not water can enter the unit 5 Insert the new batteries being sure to check the polarity 6 Re...

Page 39: ...to prevent damage to the mast covers or load Well cover switches indicate closed when they should be open Wiring error or defective switch WRN 1 06 RCP Stow Vertical upper mag switch Sensor State Error Switch outputs are valid opposite but switch shows wrong polarity for nested state Defective mag switch defective base board WRN 1 07 Vertical Only At power up the lower mag switch is indicating up ...

Page 40: ...r open or wiring error System is expecting the well cover to be closed at power up 1 07 Microprocessor Error No successful poll response communication for 250ms 1 08 Internal firmware detected error Internal state machine logic has detected an invalid state transition Firmware logic error 1 09 Initiate Pushbutton input error Init input has remained active for 5 seconds Input is stuck or has been h...

Page 41: ... may be a wiring problem or a defective magnetic sensor or 2 Defective magnetic sensor air supply inadequate or external magnet affecting sensor 3 Sensor not seeing magnet sensor needs to be re aligned 1 15 At 90 Actuator Sensor State Error Checked at power up after stowing Sensor outputs are O K but sensor shows wrong polarity for nested state Board was changed or updated while the mast was at 90...

Page 42: ...or faulty photosensor 2 03 Positioner Only TILT pot stuck No movement detected in expected direction for 2 0 seconds Soft stops are not set something is preventing the sense voltage pot movement the motor is defective the sense voltage is going the wrong way miswire or the P T drive board is defective 2 04 Positioner Only PAN pot stuck 2 07 Communication Timeout The RCP or P T Drive board has not ...

Page 43: ... Communication Error The display board in the HHRC or PMRC has power but the Base Board is not communicating with it It may be caused by the HHRC Base Board RCP Board or any other device that is using the RS 485 communication lines in the system On an error the Base Board stops the program sends out the error code to the display devices and flashes the code on the Base Board LED Because one error ...

Page 44: ...l communication for 250ms Check connection data lines ground for continuity This error may also be displayed on systems without a D TEC if the Base Board is missing the 4710801 DIP Switch Shunt Board 5 09 E Field Fault E Field portion of the D TEC failed its self test Defective sensor 5 10 H Field 1 Fault One axis of the Magnetic Field portion of the D TEC failed its self test Defective sensor 5 1...

Page 45: ...ogic error 8 09 RF module error XBee plug in module did not properly initialize Bad module 8 10 Memory Error Memory Error 8 11 HHRC power up negotiation failed Unit could not establish communication with any HHRC wired or wireless when the NS 3 0 4 5 was powered up Panel Mount unit 3 Wireless HHRC unit 6 J Box unit 8 System can have a panel mount remote and an HHRC or 2 HHRCs but never 3 remote un...

Page 46: ...NIGHT SCAN UNIVERSAL REMOTE CONTROL SYSTEM OPERATOR S MANUAL 5 8 TP 5543301 C July 2018 ...

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