Wilkinson Star Jasic JT-200P-PFC Operator'S Manual Download Page 4

 

A WILKINSONSTAR PRODUCT                                                                                                                                    02-18 ISSUE 1 

Wear  approved  safety  glasses  with  side  shields 
under your helmet. 

Never use broken or faulty welding helmets. 

Always  ensure  there  are  adequate  protective 
screens  or  barriers  to  protect  others  from  flash, 
glare  and  sparks  from  the  welding  area.  Ensure 
that  there  are  adequate  warnings  that  welding  or 
cutting is taking place. 

Wear suitable protective flame resistant clothing. 

The  sparks  and  spatter  from  welding,  hot  work 
pieces,  and  hot  equipment  can  cause  fires  and 
burns  

Welding  on  closed  containers,  such  as  tanks, 
drums, or pipes, can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects 
can cause arcs, explosion, overheating, or fire. 

Check  and  be  sure  the  area  is  safe  and  clear  of 
inflammable  material  before  carrying  out  any 
welding. 

Protection against noise 

Some welding and cutting operations may produce 
noise. 

Wear safety ear protection to protect your hearing. 

Protection from moving parts 

When the machine is in operation keep away from 
moving  parts  such  as  motors  and  fans.  Moving 
parts,  such  as  the  fan,  may  cut  fingers  and  hands 
and snag garments. 

Protections  and  coverings  may  be  removed  for 
maintenance  and  controls  only  by  qualified 
personnel,  after  first  disconnecting  the  power 
supply cable. 

Replace the coverings and protections and close all 
doors when the intervention is finished, and before 
starting the equipment. 

Take  care  to  avoid  getting  fingers  trapped  when 
loading  and  feeding  wire  during  set  up  and 
operation. 

When feeding wire be careful to avoid pointing it at 
other people or toward your body. 

Always  ensure  machine  covers  and  protective 
devices are in operation. 

Precautions against fire and explosion 

Avoid causing fires due to sparks and hot waste or 
molten metal 

Ensure  that  appropriate  fire  safety  devices  are 
available near the cutting / welding area. 

Remove  all  flammable  and  combustible  materials 
from  the  cutting  /  welding  zone  and  surrounding 
areas 

Do not cut/weld fuel and lubricant containers, even 
if empty. 

These must be carefully cleaned before they can be 
cut/ welded. 

Always  allow  the  cut/welded  material  to  cool 
before  touching  it  or  placing  it  in  contact  with 
combustible or flammable material. 

Do  not  work  in  atmospheres  with  high 
concentrations  of  combustible  fumes,  flammable 
gases and dust. 

Always  check  the  work  area  half  an  hour  after 
cutting to make sure that no fires have begun. 

Risks due to magnetic fields 

The  magnetic  fields  created  by  high  currents  may 
affect 

the 

operation 

of 

pacemakers 

or 

electronically controlled medical equipment. 

Wearers  of  vital  electronic  equipment  should 
consult  their  physician  before  beginning  any  arc 
welding,  cutting,  gouging  or  spot  welding 
operations. 

Do  not  go  near  welding  equipment  with  any 
sensitive  electronic  equipment  as  the  magnetic 
fields may cause damage. 

RF Declaration 

Equipment that complies with directive 2004/108/

Summary of Contents for Jasic JT-200P-PFC

Page 1: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1...

Page 2: ...ails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased _______________________...

Page 3: ...rom a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing...

Page 4: ...ention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire during set up and operation When feeding wire be careful to avoid pointing...

Page 5: ...r When the equipment is scrapped it should be dismantled separating components according to the type of materials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on...

Page 6: ...ctor for 2T 4T or spot mode 5 output terminal 6 output terminal 7 Gas outlet 8 Torch switch plug socket 9 Air vent 10 Adjusting knob 11 Process LEDs 12 Process selector 13 Mains and overheat LEDs No P...

Page 7: ...DC TIG Pulse TIG DIC MMA TIG400 has no pulse TIG func tion Press the welding mode selection key to choose the according welding mode The welding mode being selected LED will be lit when selected and...

Page 8: ...2 DC TIG mode 3 DC MMA mode 4 2T mode 5 4T mode 6 Spot welding mode 7 Pre flow gas time LED 8 Start current LED 9 Slope up time LED 10 Peak current LED 11 Background current in pulse mode LED 12 Downs...

Page 9: ...ercurrent indicator illuminates and the digital meter displays E 1 it indicates that overcurrent occurs Restart the machine and welding can be continued When the under voltage indicator illuminates an...

Page 10: ...t connections Electrode polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always con...

Page 11: ...current setting function by pressing the welding parameter selecting key and arc force current in MMA can be set Besides arc force current setting can be carried out during welding If the secondary ca...

Page 12: ...ront Connect the gas hose to the gas inlet on the back panel of the machine The other end of the supply hose connects to the gas regulator on the cylinder OPERATION DC TIG Select the DC TIG mode by pr...

Page 13: ...then press the torch trigger the solenoid valve will operate gas will flow and HF starts After arc is ignited the HF discharge rustling disappears the current rises up to the preset value and welding...

Page 14: ...er selecting key and set the pulse frequency SPOT WELDING Select the spot welding time setting function by pressing the welding parameter selecting key and set the spot welding time After the paramete...

Page 15: ...heck if the power switch is closed No input power Turn on the machine the fan works but the output current is unstable and can t be controlled by potentiometer when welding The current potentiometer f...

Page 16: ...0 125 110V A 10 180 230V TIG A 10 160 110V A 10 200 230V No load voltage MMA V 65 TIG 65 Duty cycle MMA 125 60 110V 180 25 230V 160 60 110V TIG 200 30 230V Post flow time s 0 15 Overall efficiency 85...

Page 17: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 ELECTRICAL SCHEMATIC...

Page 18: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 1 2 3 4 5 6 7 TIG TORCH COMPONENTS 1 Long back cap 2 Tungsten electrode 3 Collet body 4 Torch head 5 Collet 6 Ceramic nozzle 7 Insulated cap for torch head...

Page 19: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 NOTES...

Page 20: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 TIG Series TIG 200P PFC Order code ZXJT 200P PFC Wilkinson Star Limited...

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