A WILKINSONSTAR PRODUCT 02-18 ISSUE 1
Page 1: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1...
Page 2: ...ails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased _______________________...
Page 3: ...rom a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing...
Page 4: ...ention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire during set up and operation When feeding wire be careful to avoid pointing...
Page 5: ...r When the equipment is scrapped it should be dismantled separating components according to the type of materials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on...
Page 6: ...ctor for 2T 4T or spot mode 5 output terminal 6 output terminal 7 Gas outlet 8 Torch switch plug socket 9 Air vent 10 Adjusting knob 11 Process LEDs 12 Process selector 13 Mains and overheat LEDs No P...
Page 7: ...DC TIG Pulse TIG DIC MMA TIG400 has no pulse TIG func tion Press the welding mode selection key to choose the according welding mode The welding mode being selected LED will be lit when selected and...
Page 8: ...2 DC TIG mode 3 DC MMA mode 4 2T mode 5 4T mode 6 Spot welding mode 7 Pre flow gas time LED 8 Start current LED 9 Slope up time LED 10 Peak current LED 11 Background current in pulse mode LED 12 Downs...
Page 9: ...ercurrent indicator illuminates and the digital meter displays E 1 it indicates that overcurrent occurs Restart the machine and welding can be continued When the under voltage indicator illuminates an...
Page 10: ...t connections Electrode polarity In general when using manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always con...
Page 11: ...current setting function by pressing the welding parameter selecting key and arc force current in MMA can be set Besides arc force current setting can be carried out during welding If the secondary ca...
Page 12: ...ront Connect the gas hose to the gas inlet on the back panel of the machine The other end of the supply hose connects to the gas regulator on the cylinder OPERATION DC TIG Select the DC TIG mode by pr...
Page 13: ...then press the torch trigger the solenoid valve will operate gas will flow and HF starts After arc is ignited the HF discharge rustling disappears the current rises up to the preset value and welding...
Page 14: ...er selecting key and set the pulse frequency SPOT WELDING Select the spot welding time setting function by pressing the welding parameter selecting key and set the spot welding time After the paramete...
Page 15: ...heck if the power switch is closed No input power Turn on the machine the fan works but the output current is unstable and can t be controlled by potentiometer when welding The current potentiometer f...
Page 16: ...0 125 110V A 10 180 230V TIG A 10 160 110V A 10 200 230V No load voltage MMA V 65 TIG 65 Duty cycle MMA 125 60 110V 180 25 230V 160 60 110V TIG 200 30 230V Post flow time s 0 15 Overall efficiency 85...
Page 17: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 ELECTRICAL SCHEMATIC...
Page 18: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 1 2 3 4 5 6 7 TIG TORCH COMPONENTS 1 Long back cap 2 Tungsten electrode 3 Collet body 4 Torch head 5 Collet 6 Ceramic nozzle 7 Insulated cap for torch head...
Page 19: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 NOTES...
Page 20: ...A WILKINSONSTAR PRODUCT 02 18 ISSUE 1 TIG Series TIG 200P PFC Order code ZXJT 200P PFC Wilkinson Star Limited...
