WILDWOOD OVENS &BBQ’S TOSCANO Installation Instructions Manual Download

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Toscano

Wood Fired Oven

Installation Instructions

Version 4.0

©Wildwood Ovens and BBQs LLC 2009

WWW.WILDWOODOVENS.COM

323.255.6587 All specifications subject to change without notice

Cooking Pizza in the oven

Follow these 5 easy steps and you’ll be making pizza like a pro in no time!

Summary of Contents for TOSCANO

Page 1: ...E INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS WE RECOMMEND THAT YOU CONTACT A LOCAL BUILDING OR FIRE OFFICIAL CONCERNING ANY INSTALLATION RESTRICTIONS OR NEED FOR INSPECTION OF THE OVEN INSTALLATION PRIOR TO CONSTRUCTION THIS OVEN IS TO BE INSTALLED BY A QUALIFIED PERSONNELL ONLY OBTAIN THE NECESSARY PERMIT TO CONSTRUCT IN MOST AREAS THIS WILL INCLUDE A PERMIT TO CONSTRUCT THE OVEN AND A ...

Page 2: ...ormation 4 Minimum Footprint Requirements 4 Wood Fired Oven Operating Tips 5 Wood Fired Oven Maintenance Tips 7 Pre Construction Checklist 8 Building Foundation and Base 9 Oven Assembly Instructions 11 Roofing and Finishing the Exterior 15 Chimney Assembly 15 Curing the Oven 18 Cooking Pizza in the Oven 19 Using Your Oven 20 ...

Page 3: ...insulation blanket 12 ft roll 24 in wide F 1 SAFETY INFORMATION PLAQUE ADDITIONAL RECOMMENDED MATERIALS G 1 1 Thick Heat stopper board 48 x48 H 1 Roll of Diamond Lath Mesh 8 ft roll 27 in wide Chimney System customized to fit the oven application see pg 15 for contact information 1 Tube of high temperature sealant for anchor plate 12 24 Alcohol Can Heat used for buffet tray warmers Available at Wi...

Page 4: ...ms 6 x 8 x 16 masonry blocks Masonry mortar 4 Rebar 1500 Lb or higher strength concrete mix Optional alternative metal stand contact a wildwood representative for prices ROOF Non flammable roofing material CHIMNEY SYSTEM 1 Anchor plate for 6 pipe 1 Double or triple wall chimney pipe exact length will depend on individual installation needs 1 Chimney cap with spark arrestor 1 Tube high temperature ...

Page 5: ... that there is adequate clearance at the ceiling A height of 83 inches is needed for a basic installation with direct venting 3 Check that there is a minimum clearance of 3 inches around assembled oven measured off of the fiber insulation blanket and wire mesh to any adjacent sidewall construction composed of combustibles Any adjacent combustible sidewalls which projects beyond the front of the ov...

Page 6: ... Diagram above shows recommendations for the location of SAFETY INFORMATION PLAQUE on finished oven Oven designs and finishes vary therefore one or more of the options may not apply Locate plaque where visible and do not remove MINIMUM FOOTPRINT REQUIREMENTS NOTE Minimum footprint illustrated above does not include thickness of the enclosure and finish material Enclosure and finish material varies...

Page 7: ...DS TO START OR FRESHEN UP A FIRE IN THIS OVEN KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE OVEN WHEN IN USE WHEN USED INDOORS PROVISIONS MUST BE MADE TO SUPPLY SUFFICIENT COMBUSTION MAKE UP AIR INTO STRUCTURE WHEN USING THIS OVEN COMBUSTION AIR MUST BE SUPPLIED IN ACCORDANCE WITH LOCAL BUILDING CODES DO NOT ELEVATE THE FIRE BUILD THE FIRE DIRECTLY ON THE HEARTH DO NOT LEAVE A FIRE UNATTENDED YOU MUST ...

Page 8: ...ASHES USING OUR ASH VAC OR FIREPLACE SHOVEL NEVER VACUUM OUT OR THROW AWAY COALS THAT ARE STILL BURNING KEEP YOUR OVEN CLEAN YOU CAN BURN OFF CHEESE AND OTHER FOODS THAT ARE STUCK TO THE HEARTH BY SPREADING HOT COALS OVER THE AFFECTED AREA AND ALLOWING SUFFICIENT TIME APPROXIMATELY 5 7 MINS TO BURN OFF INGREDIENTS USE THE OVEN BRUSH TO PUSH THE COALS BACK INTO PLACE AND LIGHTLEY SCRUB THE AFFECTED...

Page 9: ...WICE PER MONTH FOR CRESOTE BUILD UP ASSUMING NORMAL USE OVEN FLUE SHOULD BE INSPECTED AND CLEANED BY A LICENSED CHIMNEY AND DUCT PERSONNEL DO NOT CLEAN UNIT OR VENTING SYSTEM WHEN OVEN IS IN USE OR WHILE IT IS STILL HOT WILDWOOD SELLS COMPLETE RANGE OF CHIMNEY MAINTENANCE PRODUCTS WOOD FIRED OVEN AND VENTING SYSTEM MUST BE INSPECTED FREQUENTLY FOR PROPER INSTALLATION FIT AND OPERATION ANY MALFUNCT...

Page 10: ... install chimney Cure refractory fireplace mortar Insulate the oven BUILDING OVEN ENCLOSURE CHECKLIST Build surrounding masonry walls Build roof enclosure Install finish on walls Install finish around the oven opening Adhere Safety Information Plaque on Oven See Safety Plaque Location Diagram on page 2 Cure refractory fireplace mortar FINISH USING THE ADOBE STYLE CONSTRUCTION Contact a Wildwood sa...

Page 11: ... available at your local home center with cured strength ratings as high as 5000 lbs Follow mixing instructions on bag WALLS FIRST LIFT Refer to FIG 2 3 Erect two walls using 6x8x16 inch masonry blocks Build to a height of 38 This should be where the bottom of the shelf will be formed see fig 2 Always allow sufficient time to dry and grout NOTE If you plan on using large natural stones for a finis...

Page 12: ...0 10 Wildwood Ovens and BBQs LLC 2009 WWW WILDWOODOVENS COM 323 255 6587 All specifications subject to change without notice PLAN VIEW SECTION VIEW NOTE FOR STEEL TUBE ENCLOSURE OR ADOBE STYLE CONSTRUCTION PLEASE CONTACT WILDWOOD REPRESENTATIVE FOR MORE DETAILS ...

Page 13: ...is location incase the base is accidentally moved Make sure that the heat stopper surface is level If the shelf is not level you may add sand to level the hearth 9 Squeeze adequate amount of fireplace mortar evenly on the seam of section 1 Be certain that the base is in its marked location and fit the pieces together 10 Push the hearth section 2 tightly against section 1 as shown in the illustrati...

Page 14: ...the final section 6 apply mortar on the hearth and the joint between section 5 and 6 as shown below Set section 6 on rim of hearth and apply mortar to the joint between section 6 and 3 Slide section 6 into place and adjust the sections as needed to ensure a tight fit 16 Apply mortar in the opening on top of the dome as well as around the sides of the cap Fit the cap tightly on the top of oven so t...

Page 15: ...ves and masks when handling this material 22 It is best to insulate the dome and mouth of oven by wrapping it around the base as illustrated below 23 The insulation blanket must be cut at the top in order for it to fold down for a snug fit as shown below Refractory fireplace mortar must be cured by starting a low fire in the oven until the grout is dry Increase heat thereafter to complete the curi...

Page 16: ...ond lath mesh Wrap the mesh around the oven as done previously with the insulation Tie mesh together using wire to tie the cut seams Refer to illustrations below 27 Once the fiber insulation blanket is secured the oven is ready to be enclosed For Adobe enclosure please contact a Wildwood representative for details 28 Erect second lift of masonry walls to the desired finished height after the oven ...

Page 17: ...n Recommended venting systems Ultra Temp 6 chimney system Contact Steve at Mechanical Sales for assistance www precisionvent com tel 678 461 5997 BASIC INSTALLATION INFORMATION 1 Attach your adapter plate using high temperature stove cement rated from 2000F to adhere it to the flue and seal it tight from leaks It is very important that you pay extreme attention to this step in order to prevent any...

Page 18: ...tions Creosote Formation and Removal WARNING COMMERCIAL WHEN INSTALLING EXHAUST HOOD ABOVE THE OVEN REFER TO THE EXHAUST HOOF MANUFACTURER S RECOMENDATIONS FOR INSPECTION MAINTENANCE AND CLEANING VENTING VIA DIRECT VENTING OR EXHAUST HOOD MUST BE ACCOMPLISHED IN ACCORDANCE WITH THE STANDARD FOR VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL IT IS NEVER APPROPRIATE TO USE CLASS A OR B VENT I...

Page 19: ... past the front of the oven face The face of the filter must be a minimum of 42 inches from the oven hearth per the Uniform Mechanical Codes UMC or 48 inches per NFPA 96 When the exhaust hood is fabricated it is recommended that the bottom portion which is set on the oven sheet metal lid be closed for ease of cleaning 4 The sides of the exhaust hood must extend a minimum of 6 inches to either side...

Page 20: ...nother 1 5 hours Continue to monitor the oven temperature periodically w the hand held temperature gun Cooler climates may require a third round of cans When second cans run out of fuel and the flame is expended close the oven door Allow oven to cool down overnight On the next morning remove oven door Caution Oven may still be hot Note Local ambient air temperature may require more canned hear to ...

Page 21: ...uctions Version 4 0 19 Wildwood Ovens and BBQs LLC 2009 WWW WILDWOODOVENS COM 323 255 6587 All specifications subject to change without notice Cooking Pizza in the oven Follow these 5 easy steps and you ll be making pizza like a pro in no time ...

Page 22: ...als in the trash Fire up or cure an un insulated oven Cooking with live fire takes some getting used to Don t be afraid to experiment Many recipes need minor adjustments but will work well in a wood fired oven As a general rule anything a conventional oven can do a wood fired oven will do better When you are finished cooking close the oven door to help extinguish any coals that are still burning P...

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