Wilden PX1500 Advanced Series Engineering, Operation & Maintenance Download Page 46 | Manualshive

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WILDEN PUMP & ENGINEERING, LLC

44

WIL-11230-E-11

PX1500 STAINLESS STEEL

E X P L O D E D V I E W

E X P L O D E D V I E W & P A R T S L I S T I N G

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Summary of Contents for PX1500 Advanced Series

Page 1: ...WIL 11230 E 11 Replaces WIL 11230 E 10 W h e r e I n n o v a t i o n F l o w s www wildenpump com PX1500 Advanced Series Metal Pump EOM Engineering Operation Maintenance...

Page 2: ...ainless Steel Performance Curves Rubber Fitted 17 TPE Fitted 18 PTFE Fitted 19 Full Stroke PTFE Fitted 20 Ultra Flex Fitted 21 PX1500 Stainless Steel Drop In Performance Curves Rubber Fitted 22 TPE Fi...

Page 3: ...82 C 180 F air inlet temperature for Pro Flo X models CAUTION Pumps should be thoroughly flushed before installing into process lines FDA and USDA approved pumps should be cleaned and or sanitized bef...

Page 4: ...PU POLYURETHANE Brown TF PTFE White 2 VT VITON Silver or White Dot WF WIL FLEX Santoprene Orange Dot VALVE SEAT BN BUNA N Red Dot EP EPDM Blue Dot 2 FS SANIFLEX Hytrel Cream NE NEOPRENE Green Dot PU...

Page 5: ...f the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The m...

Page 6: ...6 5 G 536 21 1 H 48 1 9 J 211 8 3 K 422 16 6 L 597 23 5 M 363 14 3 N 307 12 1 P 259 10 2 R 282 11 1 S 18 0 7 DIN mm ANSI inch T 200 DIA 7 5 DIA U 160 DIA 6 0 DIA V 18 DIA 0 8 DIA PX1500 Aluminum Drop...

Page 7: ...1 D 798 31 4 E 894 35 2 F 89 3 5 G 91 3 6 H 437 17 2 J 48 1 9 K 211 8 3 L 178 7 0 M 597 23 5 N 356 14 0 P 305 12 0 R 257 10 1 S 279 11 0 T 15 0 6 DIN mm ANSI inch U 200 DIA 7 5 DIA V 160 DIA 6 0 DIA W...

Page 8: ...n Flanged DIMENSIONS ITEM METRIC mm STANDARD inch A 659 26 0 B 105 4 1 C 465 18 3 D 796 31 3 E 896 35 3 F 890 35 1 G 88 3 5 H 90 3 6 J 467 18 4 K 49 1 9 L 211 8 3 M 422 16 6 N 591 23 3 P 356 14 0 R 30...

Page 9: ...PX1500 M E T A L P X 1 5 0 0 P E R F O R M A N C E...

Page 10: ...bility that exceeds previous industry standards Pro Flo XTM Operating Principle S e c t i o n 5 Turning the dial changes the relationship between air inlet and exhaust porting Each dial setting repres...

Page 11: ...this case 9 8 scfm Step 2 Determining flow and air X Factors Locate your discharge pressure 40 psig on the verti cal axis of the EMS curve Figure 2 Follow along the 2 8 bar 40 psig horizontal line un...

Page 12: ...psig discharge pressure After locat ing this point on the flow curve draw a verti cal line downward until reaching the bottom scale on the chart and identify the flow rate In our example it is 38 6 lp...

Page 13: ...different than the flow point plotted in example 2 1 After estimating or interpolating this point on the curve draw a vertical line downward until reaching the bottom scale on the chart and identify...

Page 14: ...from the setting 4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at inter...

Page 15: ...set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used to optimize the performance of your...

Page 16: ...from the setting 4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at inte...

Page 17: ...es from the setting 4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at in...

Page 18: ...r how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used to optimize the performanc...

Page 19: ...s from the setting 4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at int...

Page 20: ...how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used to optimize the performance...

Page 21: ...from the setting 4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at inter...

Page 22: ...xample for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used to optimize the p...

Page 23: ...mple for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used to optimize the per...

Page 24: ...4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at intermediate EMS sett...

Page 25: ...4 performance curve to calculate the actual fl ow and air consumption values for that spe cifi c EMS setting Note you can interpolate between the setting curves for operation at intermediate EMS sett...

Page 26: ...For a detailed example for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can be used t...

Page 27: ...i ciency For a detailed example for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can...

Page 28: ...ciency For a detailed example for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressure The Effi ciency Management System EMS can b...

Page 29: ...STAINLESS STEEL A L L O Y C S U C T I O N L I F T C A PA B I L I T Y TPE Diaphragms Traditional Rubber Diaphragms Full Stroke PTFE Diaphragms Traditional PTFE Diaphragms UltraFlex Diaphragms S U C T...

Page 30: ...S U C T I O N L I F T C U R V E S WILDEN PUMP ENGINEERING LLC 28 PX1500 Performance PX1500 STAINLESS STEEL DROP IN S U C T I O N L I F T C A P A B I L I T Y...

Page 31: ...N O T E S...

Page 32: ...umping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications us...

Page 33: ...installed in the air supply line A properly functioning valve will stop the air supply to the pump therefore stopping output This shut off valve should be located far enough away from the pumping equ...

Page 34: ...duled downtime In addition accurate records make it possible to identify pumps that are poorly suited to their applications T R O U B L E S H O O T I N G Pump will not run or runs slowly 1 Ensure that...

Page 35: ...ning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions inc...

Page 36: ...a 15 16 wrench loosen the inlet manifold from the liquid chambers Step 6 Remove the inlet valve balls and valve seats from the inlet manifold and inspect for nicks gouges chemical attack or abrasive...

Page 37: ...procurement solutions Our unique network enables us to purchase effectively resulting in low cost solu tions We also know that low purchase price is not enough quality integrity and inventory are als...

Page 38: ...ner Be aware of hazardous effects of contact with your process fluid The Wilden PX1500 metal pumps utilize a revolutionary Pro Flo air distribution system Proprietary composite seals reduce the coeffi...

Page 39: ...y Seals are not sold separately Step 6 Remove pilot sleeve retaining snap ring on both sides of center section with snap ring pliers A I R V A L V E C E N T E R S E C T I O N D I S A S S E M B L Y Ste...

Page 40: ...O N D I S A S S E M B L Y Step 1 Install a 6 mm 1 4 NPT pipe plug 00 7010 08 into the pilot spool bleed port located at the front of the center block Step 2 Next install an optional submersible air v...

Page 41: ...ed to ensure no debris is left that may cause premature damage to the new seals INSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips Scr...

Page 42: ...WILDEN PUMP ENGINEERING LLC 40 WIL 11230 E 11 S e c t i o n 8 E X P L O D E D V I E W P A R T S L I S T I N G PX1500 ALUMINUM E X P L O D E D V I E W...

Page 43: ...4 3890 03 04 3890 03 04 3890 03 04 3890 03 21 Grounding Screw 10 32 x 50 Self Tapping 1 04 6345 08 N A 04 6345 08 N A 22 Muffler 1 15 3510 99R 15 3510 99R 15 3510 99R 15 3510 99R WETTED PATH COMPONENT...

Page 44: ...DUCED STROKE PTFE COMPONENTS 34 Shaft 1 N A N A 15 3805 09 15 3805 09 35 Piston Inner Reduced Stroke PTFE Fitted 2 N A N A 15 3750 01 15 3750 01 39 Diaphragm Primary Reduced Stroke PTFE Fitted 2 N A N...

Page 45: ...N O T E S...

Page 46: ...WILDEN PUMP ENGINEERING LLC 44 WIL 11230 E 11 PX1500 STAINLESS STEEL E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G...

Page 47: ...3210 55 225 15 3210 55 225 15 3210 55 225 14 Gasket Center Block Pro Flo V 2 04 3529 52 04 3529 52 04 3529 52 04 3529 52 15 O Ring 210 Adjuster 734 x 139 1 02 3200 52 02 3200 52 02 3200 52 02 3200 52...

Page 48: ...4 6740 03 15 6740 08 50 39 Diaphragm Primary 2 Diaphragm Primary Full Stroke PTFE Fitted 2 15 1040 55 42 15 1040 55 42 15 1040 55 42 15 1040 55 42 40 Diaphragm Back Up Full Stroke 2 15 1065 57 15 1065...

Page 49: ...N O T E S...

Page 50: ...WILDEN PUMP ENGINEERING LLC 48 WIL 11230 E 11 E X P L O D E D V I E W P A R T S L I S T I N G PX1500 STAINLESS STEEL DROP IN CONFIGURATION 0677 0678 E X P L O D E D V I E W...

Page 51: ...HHC 3 8 16 x 1 8 N A 08 6130 03 08 6130 03 19 Washer Flat 406 x 812 x 065 8 15 6740 08 50 04 6740 03 04 6740 03 20 Retaining Ring 2 04 3890 03 04 3890 03 04 3890 03 21 Grounding Screw 10 32 x 50 Self...

Page 52: ...ll Stroke 2 15 1065 57 15 1065 57 15 1065 57 40 Piston Outer 2 15 4550 03 15 4550 03 15 4550 03 REDUCED STROKE ULTRA FLEX COMPONENTS 33 Shaft 1 15 3805 09 15 3805 09 15 3805 09 34 Piston Inner Ultra F...

Page 53: ...1325 58 Aluminum N A N A N A N A N A N A N A N A Stainless Steel N A N A N A N A N A 15 1125 03 N A N A Alloy C N A N A N A N A N A N A N A N A 1 Used in conjunction with metalic valve seat PX1500 Sta...

Page 54: ...IAL DIAPHRAGMS 2 BACK UP DIAPHRAGMS REDUCED STROKES 2 BACK UP DIAPHRAGMS FULL STROKES 2 ULTRA FLEX DIAPHRAGM 2 VALVE BALLS 4 VALVE SEATS 4 VALVE SEAT O RING 4 Neoprene 15 1010 51 15 1060 51 N A 15 102...

Page 55: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 56: ...IAPHRAGM METERING PUMPS POLYMER SYSTEMS MIXERS neptune1 com QUATTROFLOW PISTON SYSTEM DIAPHRAGMS quattro ow com REDSCREW SCREW PUMPS redscrewpump com SYSTEM ONE CENTRIFUGAL PUMPS blackmer com WILDEN A...

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