Wilden Original PX15 Operation & Maintenance Manual Download

Page: 2 / 39

SECTION 1

CAUTIONS—READ FIRST!

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION 2

WILDEN PUMP DESIGNATION SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION 3

HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM

. . . . . . . . . . . . . . . . . . 3

SECTION 4

DIMENSIONAL DRAWINGS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 5

PERFORMANCE

A. PX15 Performance

Operating Principal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Use this EMS Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Curves

Rubber-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

TPE-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PTFE-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Full Stroke

PTFE-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Ultra-Flex™-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Suction Lift Curves

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SECTION 6

SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING

. . . . . . . . 16

SECTION 7

ASSEMBLY / DISASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 8

EXPLODED VIEW & PARTS LISTING

PX15 Metal

Full Stroke-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Reduced Stroke-Fitted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Full Stroke-Fitted (Plastic Center Block Assembly)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Reduced Stroke-Fitted (Plastic Center Block Assembly)

. . . . . . . . . . . . . . . . . . . . . . . 32

SECTION 9

ELASTOMER OPTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

T A B L E O F C O N T E N T S

Summary of Contents for Original PX15

Page 1: ...Engine e ri n g Opera ti o n Maint e n a n ce Original Series METAL Pumps PX15 S i m p l i f y y o u r p r o c e s s WIL 10330 E 04 REPLACES WIL 10330 E 03...

Page 2: ...ber Fitted 10 TPE Fitted 11 PTFE Fitted 12 Full Stroke PTFE Fitted 13 Ultra Flex Fitted 14 B Suction Lift Curves 15 SECTION 6 SUGGESTED INSTALLATION OPERATION TROUBLESHOOTING 16 SECTION 7 ASSEMBLY DIS...

Page 3: ...wetted pump components Consult Chemical Resistance Guide E4 CAUTION Do not exceed 82 C 180 F air inlet temperature for Pro Flo X models CAUTION Pumps should be thoroughly flushed before installing int...

Page 4: ...Hytrel Cream EP EPDM Blue Dot 2 NE NEOPRENE Green Dot PU POLYURETHANE Brown TF PTFE White 2 VT VITON Silver or White Dot WF WIL FLEX Santoprene Orange Dot VALVE SEAT A ALUMINUM BN BUNA N Red Dot EP E...

Page 5: ...of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The...

Page 6: ...L 427 16 8 M 599 23 6 N 363 14 3 P 307 12 1 R 257 10 1 S 282 11 1 T 18 0 7 U 71 2 8 V 69 2 7 W 307 12 1 X 84 3 3 Y 305 12 0 Z 478 18 8 AA 15 DIA 6 DIA DIMENSIONS ITEM METRIC mm STANDARD inch A 521 20...

Page 7: ...PX15 M E T A L P X 1 5 P E R F O R M A N C E WIL 10330 T 02...

Page 8: ...bility that exceeds previous industry standards Pro Flo XTM Operating Principal Turning the dial changes the relationship between air inlet and exhaust porting Each dial setting represents an entirely...

Page 9: ...this case 9 8 scfm Step 2 Determining flow and air X Factors Locate your discharge pressure 40 psig on the verti cal axis of the EMS curve Figure 2 Follow along the 2 8 bar 40 psig horizontal line unt...

Page 10: ...ig discharge pressure After locat ing this point on the flow curve draw a verti cal line downward until reaching the bottom scale on the chart and identify the flow rate In our example it is 38 6 lpm...

Page 11: ...ifferent than the flow point plotted in example 2 1 After estimating or interpolating this point on the curve draw a vertical line downward until reaching the bottom scale on the chart and identify th...

Page 12: ...setting For any EMS setting and discharge pressure the X factor is used as a multi plier with the original values from the setting 4 performance curve to calculate the actual fl ow and air consumptio...

Page 13: ...as reduced by 46 thus providing increased effi ciency For a detailed example for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air supply pressu...

Page 14: ...etting For any EMS setting and discharge pressure the X factor is used as a multi plier with the original values from the setting 4 performance curve to calculate the actual fl ow and air consumption...

Page 15: ...MS setting For any EMS setting and discharge pressure the X factor is used as a multi plier with the original values from the setting 4 performance curve to calculate the actual fl ow and air consumpt...

Page 16: ...umption was reduced by 78 thus providing increased ef fi ciency For a detailed example for how to set your EMS see beginning of performance curve section Caution Do not exceed 8 6 bar 125 psig air sup...

Page 17: ...many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all aff...

Page 18: ...umping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications us...

Page 19: ...UMPS To stop the pump from operating in an emergency situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the air supply to t...

Page 20: ...le to identify pumps that are poorly suited to their applications T R O U B L E S H O O T I N G Pump will not run or runs slowly 1 Ensure that the air inlet pressure is at least 0 4 bar 5 psig above s...

Page 21: ...of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions incorporates rubber diaphragms balls and seats Models with PTFE diaphragms balls and seat...

Page 22: ...en the intake manifold to the liquid chambers Step 6 Lift intake manifold to expose intake valve balls and seats Inspect ball cage area of liquid chamber for excessive wear or damage Step 7 Remove one...

Page 23: ...shaft for signs of wear or chemical attack Replace all worn parts with genuine Wilden parts for reliable performance Step 10 To remove diaphragm assembly from shaft secure shaft with soft jaws a vise...

Page 24: ...contact with your process fluid The Wilden PX15 metal pump utilizes a revolutionary Pro Flo air distribution system Proprietary composite seals reduce the coefficient of friction and allow lube free o...

Page 25: ...ring on both sides of center section with snap ring pliers Step 9 With o ring pick gently remove the o ring from the opposite side of the notched end of the spool Gently remove the pilot spool from sl...

Page 26: ...7010 08 into the pilot spool bleed port located at the front of the center block Step 2 Next install an optional submersible air valve gasket 04 2621 52 The submersible air valve gasket can be purchas...

Page 27: ...leaned to ensure no debris is left that may cause premature damage to the new seals INSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips...

Page 28: ...4 PX15 METAL F u ll S t r o ke F i t t e d E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W PA R T S L I S T I N G ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS see section 9...

Page 29: ...asher Inner Piston Back up 2 15 6850 08 15 6850 08 15 6850 08 15 6850 08 15 6850 08 15 6850 08 22 Piston Inner 2 15 3700 01 15 3700 01 15 3700 01 15 3700 01 15 3700 03 15 3700 03 23 Outer Piston Bolt...

Page 30: ...ERING LLC 28 WIL 10330 E 04 PX15 METAL R e d u c e d S t r o ke F i t t e d E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR...

Page 31: ...sher Flat 406 x 812 x 065 8 15 6740 08 50 15 6740 08 50 15 6740 08 50 15 6740 08 50 15 6740 08 50 15 6740 08 50 20 Shaft 1 15 3805 09 15 3805 09 15 3805 09 15 3805 09 15 3805 09 15 3805 09 21 Piston I...

Page 32: ...GINEERING LLC 30 WIL 10330 E 04 PX15 METAL F u ll S t r o ke F i t t e d Plastic Center Block Assm E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G SCREEN BASE OPTION FULL STROK...

Page 33: ...08 15 6130 08 15 6130 08 15 6130 08 19 Retaining Ring 2 04 3890 03 04 3890 03 04 3890 03 04 3890 03 04 3890 03 04 3890 03 20 Washer Flat 406 x 812 x 065 8 15 6740 08 50 15 6740 08 50 15 6740 08 50 15...

Page 34: ...WILDEN PUMP ENGINEERING LLC 32 WIL 10330 E 04 PX15 METAL R e d u c e d S t r o ke F i t t e d Plastic Center Block Assm E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G...

Page 35: ...15 6130 08 19 Retaining Ring 2 04 3890 03 04 3890 03 04 3890 03 04 3890 03 04 3890 03 04 3890 03 20 Washer Flat 406 x 812 x 065 8 15 6740 08 50 15 6740 08 50 15 6740 08 50 15 6740 08 50 15 6740 08 50...

Page 36: ...80 58 15 1120 58 N A Aluminum N A N A N A N A 15 1121 01 N A Stainless Steel N A N A N A N A 15 1121 03 N A Mild Steel N A N A N A N A 15 1121 08 N A Consult P S UF for Ultra Flex information 1 Used o...

Page 37: ...N O T E S...

Page 38: ...N O T E S...

Page 39: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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