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User Manual 5.1-1 (2018-09) 23

Subject to change

Series FK92K

115

X

Dowel*

30

± 10

S

W

f

86

50 to 125 mm

(continuous) 

12

260

30

±10

ER5

f

Profile for 

suspension*

Hexagon screw

110

Compensation Dowel*

34

30

±10

S

W

260

f

96

f

Y

30

±10

08
k
03


(continuous) 

12

50 to 125 mm

X

115

110

Profile for

suspension

Suspension*

Connection collar

FK90K fire dampers

Installation in metal stud walls (3b) Sliding ceiling connection

Detail X

f

f

02

ER5

Ceiling connection profile 

(UW profile), 150 mm long

2 x drywall screws 

3.9 x 25

UW profile
Stud profile

Wall cladding

Connection collar

30

50 to 125 mm

W

S

Installation

  Installation  subframes  ER5  must  fit  the  stud  profile 

depth “S” of the metal studs.

  Installation subframes ER5 can be installed directly 

below rigid ceilings or with a space of 30

 

to

 

80

 

mm. 

The  space  must  be  sealed  with  a  lining  k  attached 

to  the  ceiling  and  made  from  115  mm  wide  strips 

of  calcium  silicate  board  with  a  bulk  density  of 

≥ 500 kg/m³.

 

The surfaces of the ceilings must be smooth and 

even!

 If required, levelling work should also be per-

formed (plastering, smoothing etc.). Gaps and joints 

between the installation subframe ER5, the lining k 

and the ceiling must be levelled out and sealed in 

a  manner  appropriate  to  the  wall  in  question.  Any 

gaps  remaining  in  the  reveal  between  the  connec-

tion collar and ceiling connection profiles must be 

sealed;  either  using  strips  made  of  wallboard  and/

or gypsum filler or with mineral wool strips (melting 

point ≥

 

1000 

 

°C and ≥

 

 80 kg/m³ bulk density) and 

non-combustible adhesive.

  Fire dampers with installation subframes ER5 should 

be  screwed  onto  the  rigid  ceiling  using  the  M12 

suspension components provided, and should then 

be aligned.

  The  metal  studs  can  then  be  positioned,  whereby 

intermediate  supports  and  lateral  auxiliary  supports 

must be fitted underneath the FK90K fire dampers if 

required due to the spans.

  There must also be clearances for incorporating the 

planned ceiling drop below the attached FK90K fire 

dampers  in  the  area  of  the  CW  profiles,  any  CW 

intermediate supports, UW profiles and claddings.

  Wall claddings must be attached according to gen-

eral building authority test certificates and technical 

standards.

UW profile

Sliding ceiling

connection based on 

wall specifications

UW profile

CW profile

Span without intermediate support

(B + 167)

+5

Span

Span

UW profile

f

02

+ f 

35

H

f

CW profile

Connection collar

Auxiliary support 

CW profile

UW profile

UW profile

Intermediate support

(B + 165)

34

for B 300

±10

126

for B > 300

±10

B + 105

Lining k

150

Installation without lining

Installation with lining 

k = 30 to 80 mm 

(including compensation)

Installation and arrangement of the metal studs

Cladded wall

All dimensions in mm

*

)

 Supplied together with installation subframe ER5. The installation 

instructions for the plugs must be observed! The Zykon drills 

with drive-in mandrels needed for installation can be supplied as 

optional items.

Detail Y

Span without intermediate support

Span

Span

(B + 107)

+2

f

f

Wall cladding

ER5

ER5

Connection collar

CW profile CW profile

Wall cladding

CW profile UW profile

Examples for installation of two 

fire dampers next to each other

 

one installation opening is 

required for each fire damper.

 

The respective profiles can be 

interleaved.

Summary of Contents for FK90K

Page 1: ...ance free FK90K fire dampers Sizes 100 x 100 to 800 x 250 Exceptionally high volume flows Minimum pressure drop Extremely quiet For universal use with a wide range of applications Fire classification...

Page 2: ...Option Corrosion resistant release element 70 C Large free cross section Maximum volume flow Minimum pressure drop Extremely low sound power level Connection holes for profiles from 20 mm in height O...

Page 3: ...for installation remote from rigid walls and ceilings and metal stud walls see pages 6 28 to 33 35 FK90K fire dampers Description Rigid wall Rigid ceiling Suspended ceiling Fire resistant wall FK90K...

Page 4: ...ase mechanism see page 35 FK90K fire dampers series FK92K are fitted with maintenance free thermal mechanical release mechanisms or with thermal electrical release mechanisms on the spring return actu...

Page 5: ...unted on the operation side see page 3 Operation side Non operation side horizontal vertical The release mechanisms and actuators are always located to the H side on the casing of the fire dampers see...

Page 6: ...witch E CLOSED optional Thermal mechanical release mechanism Operation unit Control openings 40 100 260 110 10 5 5 H H Set of gaskets DS FK90K fire damper with installation subframe ER5 made of calciu...

Page 7: ...the fan can be triggered via the OPEN limit switch The torques of the electric actuators are sufficient for all fire damper sizes which means they can be fully opened when the fan is in operation Whe...

Page 8: ...100 150 0 015 0 023 0 030 0 038 0 045 0 060 0 075 0 090 0 105 0 120 175 0 018 0 026 0 035 0 044 0 053 0 070 0 088 0 105 0 123 0 140 200 0 020 0 030 0 040 0 050 0 060 0 080 0 100 0 120 0 140 0 160 225...

Page 9: ...0 125 700 1500 60 500 700 250 150 FK90K fire dampers Dimensioning 2 Sound power level with ventilation duct connection on both sides Octave mid frequency Hz Relative sound power level Relative sound p...

Page 10: ...34 0 045 0 056 0 068 0 090 0 113 0 135 0 158 0 180 250 0 025 0 038 0 050 0 063 0 075 0 100 0 125 0 150 0 175 0 200 Inflow cross section AA m H W 100 150 200 250 300 400 500 600 700 800 100 0 008 0 012...

Page 11: ...0 500 Volume flow V m h 150 200 5 6 7 8 2 5 4 9 F l o w v e l o c i t y v m s A 1 1 1 0 1 2 700 100 3 150 250 500 700 0 4 0 2 0 6 0 5 0 3 Octave mid frequency Hz Relative sound power level Example V 5...

Page 12: ...10 4 3380 3 3860 3 H B 100 150 200 250 300 400 500 600 700 800 H B 100 150 200 250 300 400 500 600 700 800 H B 100 150 200 250 300 400 500 600 700 800 H B 100 150 200 250 300 400 500 600 700 800 H B 1...

Page 13: ...90 15 690 14 880 13 1070 12 1240 11 1410 11 1580 10 150 320 19 450 16 570 15 690 14 810 13 1030 12 1240 11 1450 11 1650 10 1850 10 175 360 17 510 15 650 14 790 13 920 13 1170 11 1410 11 1650 10 1880 1...

Page 14: ...e protection mortar or gypsum mortar Installation with mineral wool b x h B 100 mm x H 80 mm Then s 20 mm as continuous gap With mineral wool dry installation without mortar only if s 20 mm as approx...

Page 15: ...otection as required FK90K corner bracket with mineral wool Installation in corners and directly on walls and ceilings Partial mortaring Installation side by side Installation suspended in ceilings In...

Page 16: ...approx 6 mm thick resilient non combustible mineral sealants with a melting point of 1000 C e g 100 mm wide strips made of calcium mag nesium silicate see page 36 Mineral wool can also be used and mu...

Page 17: ...bed by DIN 18182 and EN 14195 and constructions by DIN 18183 FK90K fire dampers may be installed in metal stud walls with up to 1000 mm metal stud spacing span and have been tested accordingly The req...

Page 18: ...s are needed for installation openings with widths larger than the spans Butt joints s 2 up to 5 mm Only if W 115 mm Sealing or filling with gypsum joint filler Gap s 20 mm Filling with filling F2 min...

Page 19: ...igid walls ceilings floors Operation side FK90K casing Filling F2 Gap s 20 mm must be continuously sealed with fillings F2 mineral wool Cross sections A A Wall thicknesses W 115 mm Wall thicknesses W...

Page 20: ...ntilation ducts using flexible connectors see page 34 Fixing to adjacent rigid wall and ceiling Ventilation ducts must not be connected using flexible connectors see page 34 FK90K fire dampers must wh...

Page 21: ...Single or multi layer wall cladding Butt joint Operation side FK90K casing corner bracket Installation in corners and under ceilings Installation and layout of bay rails and stiffening elements for tr...

Page 22: ...re dampers Fire resistance period in minutes 30 60 90 Walls with 2 layer cladding on both sides 95 Sliding ceiling connections are required where a ceiling drop of f 10 mm is expected The designs of t...

Page 23: ...dhesive Fire dampers with installation subframes ER5 should be screwed onto the rigid ceiling using the M12 suspension components provided and should then be aligned The metal studs can then be positi...

Page 24: ...Supplied together with installation subframe ER5 Sliding ceiling connection based on wall specifications Span without intermediate support Span Intermediate support Drywall screws 200 mm spacing B 10...

Page 25: ...circumferential frame must be com pletely filled to a height of at least 70 mm with strips of wall cladding material or with construction boards made from calci um silicate 500 kg m FK90K brackets mu...

Page 26: ...90K corner bracket Filling F2 Filling F2 FK90K casing FK90K casing corner bracket Operation side Operation side Installation with short spacings Cross sections A A Connections to rigid walls ceilings...

Page 27: ...5 S S s Operation side FK90K casing Gypsum joint filler corner bracket T UA W 115 S S s corner bracket Operation side FK90K casing Gypsum joint filler Cross sections A A Circumferential lining with T...

Page 28: ...8 9 10 11 11 12 14 15 17 18 225 9 10 10 11 11 13 15 16 18 19 250 9 10 10 11 12 13 15 16 18 19 Permissible weight G for a suspension fixture with two threaded rods made of steel with 90 minute fire res...

Page 29: ...omatect LS fire protection boards Cladding must be produced according to the Promat Worksheet 478 6 100 mm wide additional cladding made from Promatect H boards 10 mm thick Bond to 5 with Promat K84 a...

Page 30: ...gid ceilings Installation opening b x h1 B 145 x H 125 ceiling spacing Installation opening b x h B 5 x H 5 View A A View A A 5 20 70 25 35 W 4 3 17 Metal stud walls must be clad on both sides with at...

Page 31: ...22 3 2 5 4 25 17 20 35 2 M8 11 FK90K fire damper below the ceiling FK90K fire damper above the ceiling 2 M8 11 Alternative installation of the ventilation duct 2 with angular steel frame 22 in walls a...

Page 32: ...with cladding on 3 sides Ventilation duct with cladding on 2 sides Dowel or through drilling installation Installing FK90K fire dampers with set of gaskets DS see pages 28 and 33 Fastening to rigid wa...

Page 33: ...ards according to EN 520 They can be filled with or without mineral wool The installation openings b x h feature circumferential frames consisting of wall profiles which should be connected to the wal...

Page 34: ...penings are specially adapted to the FK90K fire dampers and are fully adequate FK90K fire dampers are largely insensitive to dust and dirt Installation FK90K fire dampers must be installed based on th...

Page 35: ...mote releases Option Remote release mounted onto the mechanical release mechanism 3 GU24 WU220 G24 W220 P P2 Option Electrical actuators 4 M220 10 H M24 10 H M220 9 H M24 9 H FK92K FK90K fire dampers...

Page 36: ...he fire dampers Use see page 14 FK90K ceiling bracket for attaching two FK90K fire dampers side by side and two or three stacked if required on rigid ceilings Can be screwed into factory installed thr...

Page 37: ...lass II protection rating IP40 AB 01 for spring return actuators M24 10 H M24 9 H AB 02 for spring return actuators M220 10 H M220 9 H Actuator connection plug 3 pin AMP connector Limit switch connect...

Page 38: ...r casing 4 Electric actuator with limit switches for OPEN CLOSED position indicator The illustration shows the de energised operating position where the fire dampers are closed The switches on the con...

Page 39: ...SED and OPEN with electric actuator 230 V AC or 24 V DC for remote control and functional checks Connection profiles and other galvanized steel components powder coated with epoxy resin with installat...

Page 40: ...lity allows control systems for fire dampers to be designed built and connected in parent hierarchy without any measuring and control expertise Preventing smoke spreading is a challenge Detect smoke a...

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