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widos 4002 S WI CNC, Working Instructions Translation

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Kunststoffschweißtechnik

WIDOS

 

Einsteinstr. 5 

Phone  +49 / 71 52  99 39 - 0 

W. Dommer Söhne GmbH 

D-71254 Ditzingen-Heimerdingen  

Fax 

+49 / 71 52  99 39 - 40 

 [email protected] 

 

Website: www.widos.de

 

 

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer 

Working Instructions 

Translation 

 

Heating Element Butt Welding Machine 

 

WIDOS  4002 S CNC 3.0 

 

 

 

 

 

 

Keep for further use! 

Summary of Contents for 4002 S WI CNC

Page 1: ...zingen Heimerdingen Fax 49 71 52 99 39 40 info widos de Website www widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Inst...

Page 2: ...ries Inventory No Location Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 71 52 99 39 0 Fax 49...

Page 3: ...s in the factory or in our subsidiary companies We will help you with pleasure According to our interest in making our products and working instructions continuously better we kindly ask you to inform...

Page 4: ...utions 11 2 6 Instructions for the staff 11 2 7 Maintenance and inspection repair 12 2 8 Dangers while handling the machine 12 2 9 Dangers due to electrical energy 12 2 10 Dangers due to the pneumatic...

Page 5: ...s 26 5 8 1 Error messages 31 5 9 Special method without adjusting 31 5 10 Lab program 31 5 10 1 Setting time and date 34 5 10 2 Copying internal data onto SD card and deleting them RAM 35 5 11 Adminis...

Page 6: ...rking Instructions WIDOS 4002 S CNC 3 0 Page 6 of 92 9 3 Planer 81 9 4 Heating element 84 9 5 Three zone heating element alternative 86 9 6 Heating element holder 88 9 7 Plane girder for planing only...

Page 7: ...to the working direction For the fabrication of segmented bends both clamping tools are swiveling up to 15 each Even large diameters with a high nominal pressure rate may be clamped and welded by mean...

Page 8: ...0 x 1300 1000 x 1600 x 1400 with conversation kit Emissions The sound pressure level during planing is below 70 dB A In case of use of the prescribed plastics and if the work is performed within the t...

Page 9: ...equency 60 Hz Surface nonstick coated 1 5 Tools and accessories The following tools and accessories are part of the first delivery 5 Legitimacy card 1 Barcode scanner barcode reading pen optionally 1...

Page 10: ...quences for health This symbol means a potential dangerous situation Not following these indications may conduct to slight injuries or damages on goods This symbol means a possible dangerous situation...

Page 11: ...equired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perm...

Page 12: ...r other persons standing nearby may occur Also material damages are possible The machine may only be used according to the purpose oriented use in safety technical impeccable status Disturbances which...

Page 13: ...of the heating element 2 11 2 Danger of being squeezed by clamping tools and guide rods Heavy injuries by squeezing may occur between the two inner clamping tools Do not put hands between the clamped...

Page 14: ...ded if they are caused by one or several of the following reasons Not using the machine according to the prescriptions Unsuitable transport mounting starting operating and maintenance of the machine O...

Page 15: ...of the pipes is checked Now the heating element is swiveled in and the pipes are pressed against the heating element under defined adjusting pressure this process is called adjusting time After the p...

Page 16: ...tions WIDOS 4002 S CNC 3 0 Page 16 of 92 4 Operating and indicating elements 4 1 Elements on the front side No Denomination 1 Support angle and pipe support 2 Clamping tools 3 Heating element grip her...

Page 17: ...nst unintentional activation while working within the machine 4 2 2 Service unit The service unit LFR 1 8 D 7 MINI adjusts the incoming compressed air to the set working pressure and compensates fluct...

Page 18: ...is cooled automatically onto desired temperature or the heating element is switched off 4 4 Emergency stop switch When pushing the Emergency stop switch on the control panel the working process can b...

Page 19: ...for the qualification In danger situations for mankind and for the machine the main power connection has to be immediately removed Connect the mains plug with the local mains supply 240 V 6 1 kVA 60...

Page 20: ...danger it must be unlocked again by turning it in direction of the arrow Attention Heating element is not switched off 2 Display Indicates the actual parameters and status messages for welding and pr...

Page 21: ...Do not insert the card by force in the reading unit The card is not transmissible 5 4 2 Barcode reader optional For reading the barcode glide smoothly over the barcode with the barcode reader maintain...

Page 22: ...he welding data working instructions for WICON2000 viewer as PDF file 5 5 Switching the CNC 3 0 on As soon as the control unit CNC 3 0 is connected to the mains and switched on at the main switch the...

Page 23: ...gramming and welding with gas legitimacy card As soon as the control unit CNC 3 0 is switched on and legitimated with the gas legitimacy card and scanner you can start welding Display 2nd line WIDOS 4...

Page 24: ...ata When inserting the general legitimacy card the pipe data can be changed over the keyboard Alternatively the pipe data can be read from a pipe data card When welding a T piece the degree of the ang...

Page 25: ...er with Start Display 2nd line mat diam wall temp PE80 225 20 5 206 Change the wall thickness with or Confirm the wall thickness with Start Display 2nd line mat diam wall temp PE80 225 20 5 206 Displa...

Page 26: ...en an angle is welded Display 2nd line Angle Y 00 00 NO Y YES the tips of the pipes had been cut before Confirm the pipe tips YES or NO with button Start Display 2nd line mat diam wall temp PE80 225 2...

Page 27: ...ton Start for opening machine tables Display 2nd line insert pipes clean pipes Insert the pipes into clamping tools and clamp them with spindles and clamping nuts Clean the pipe ends with non fraying...

Page 28: ...play 2nd line alignment check start planer Unlock the planer and swing it out of the machine then remove the produced cuttings You may continue planing the pipes by the button Planer In order to start...

Page 29: ...i 000 F0 0 0 The bead up force Fs desired Fi actual Fo is displayed Display shows alternating bead up pressure and heating element temperature During adjusting time you can switch into manual adjustin...

Page 30: ...Fi 000 F0 0 0 Remaining power build up time sec after a few seconds the display changes Display 2nd line cooling Tk 00 00 Fs 000 Fi 000 F0 0 0 Remaining cooling time min and sec After expiration of t...

Page 31: ...ating U Change over R Pressure build up ramp t Joining time p Joining pressure 5 9 Special method without adjusting If the specific welding pressure for adjusting is the same as for heating up paramet...

Page 32: ...mber with and Confirm the program number with Start Display 2nd line mat diam wall temp _ Change the diameter with and Confirm the diameter with Start Display 2nd line mat diam wall temp _ Change the...

Page 33: ...m the heat up force with Start Display 2nd line t change t ramp _ Change the change over time with and Confirm the change over time with Start Display 2nd line t change t ramp _ Change the ramp time w...

Page 34: ...c menu Current date and time 5 10 1 Setting time and date Display 2nd line WIDOS 4002 S CNC 22 11 2000 10 10 Basic menu Current date and time next menu by pressing button Enter Display 2nd line Print...

Page 35: ...u by pressing C One menu item back by pressing Enter keep pressed and Display 2 line WIDOS 4002 S CNC 09 43 03 05 2007 basic menu Press button Enter Display 2 line Print SD _ Press button Start Displa...

Page 36: ...r this quantity in the display the error message memory full appears because otherwise the first stored welding will be over written If necessary copy the welding data on SD card and read out in time...

Page 37: ...ng axis if angles have to be adjusted The left clamping tool can displaced about 20 mm to the left At the slotted hole on the clamping tool any angles from 0 15 can be adjusted For the exact setting o...

Page 38: ...OS 4002 S CNC 3 0 Page 38 of 92 5 12 3 Welding of T Piece 90 T pieces with 90 cross pieces optional up to OD 250 mm can be welded The optionally available clamping device for angles is screwed on toge...

Page 39: ...pes tightly error PCMCIA SD card Any other SD card error Check if SD card is present or inserted in a wrong way error PCMCIA SD card card full Memory space of the SD card is full Read out data from th...

Page 40: ...ncies Possible cause Identification and elimination Machine moves neither forward nor backward Emergency off is pressed mistake of the servo motor Unlock the Emergency off stop the machine and start i...

Page 41: ...10 Press button Enter Display 2nd line Print SD _ Press button Start for the next menu Display 2nd line Print SD _ Press several button Start until cursor is below Diag Display 2nd line Diag Clk WICO...

Page 42: ...0003 French 0004 Spanish 0023 The automatic change to summer or winter time may be switched on or off 0000 change summer winter time switched off 0001 change summer winter time switched on 0030 All s...

Page 43: ...artner The linear guides must be cleaned every week e g with a brush Check the linear guide carriages every 3 months and grease them over the lubricating nipple if necessary Dirty guides may cramp and...

Page 44: ...then the tension of the driving chain in the planer for that purpose screw off the housing of the planer The chain must be hand tensioned 7 6 Fuses into electric switch cupboard No Denomination Functi...

Page 45: ...r 5 Telefon 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 info widos de Website www widos de 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 4...

Page 46: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 46 of 92...

Page 47: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 47 of 92...

Page 48: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 48 of 92...

Page 49: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 49 of 92...

Page 50: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 50 of 92...

Page 51: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 51 of 92...

Page 52: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 52 of 92...

Page 53: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 53 of 92...

Page 54: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 54 of 92...

Page 55: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 55 of 92...

Page 56: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 56 of 92...

Page 57: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 57 of 92...

Page 58: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 58 of 92...

Page 59: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 59 of 92...

Page 60: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 60 of 92...

Page 61: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 61 of 92...

Page 62: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 62 of 92...

Page 63: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 63 of 92...

Page 64: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 64 of 92...

Page 65: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 65 of 92...

Page 66: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 66 of 92...

Page 67: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 67 of 92...

Page 68: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 68 of 92...

Page 69: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 69 of 92...

Page 70: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 70 of 92...

Page 71: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 71 of 92...

Page 72: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 72 of 92...

Page 73: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 73 of 92...

Page 74: ...ingen Heimerdingen Fax 49 0 71 52 99 39 40 info widos de Website www widos de 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 74 of 92 9 Spare parts list 9 1 Basic machine 60 62 38 39 5 8 24...

Page 75: ...01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 75 of 92 Servo drive Left button side of slide dismounted right button side of slide right button side of slide lateral view 63 64 65 66 67 69 70...

Page 76: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 76 of 92 104 105 94 96 103 102 106 107 108 97 101...

Page 77: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 77 of 92 Basic machine rear view 109 110 111 112...

Page 78: ...2 ROSM4 21 Washer M4 DIN 125 2 0125D 22 Lock nut M 4 DIN 985 2 0985D 23 Position switch 1 ES10305 23 Cover for electric box 1 172239 24 Lock 2 J5402ALL 25 Shaft d 25 l 275 mm 1 023120 26 Guide bearin...

Page 79: ...sting screw 1 172118 68 Pan head screw M 10x16 DIN 7984 2 7984J016 69 Set screw M8x12 DIN 913 1 0913H012 70 Pressure pad for load cell 1 172119 71 Adapter for ball screw 1 172120 72 Stop busch for bal...

Page 80: ...100 Hexagon nut M 4 DIN 934 6 0934D 101 Pan head screw M 4 x 25 DIN 912 2 0912D025 102 Holder for scanner option 1 on request 103 Flat head screw M3x16 DIN 965 2 0965C016 104 Maintenance device LFR 1...

Page 81: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 79 of 92 9 2 Clamping tool 1 2 6 3 4 5 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 12 7...

Page 82: ...ction insert 1 set 0208 11 Pan head screw for reduction inserts 4 7984J30X 12 Clamping tool left DO 335 1 S02335L 13 Clamping tool right DO 335 1 S02335R 14 Thread spindle 2 091108 15 Nut 2 091109 16...

Page 83: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 81 of 92 9 3 Planer 22 17 23 31 32 25 30 24 18 19 21 1 3 8 16 4 7...

Page 84: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 82 of 92 41 45 46 47 48 35 39 33 34 40 42 44...

Page 85: ...Fastener for planer 1 023401 23 Planer disc left 1 210403 24 Pan head screw M 8x35 DIN 912 2 0912H035 25 Ball bearing 1 L6020 26 Chain wheel small 11 teeth 1 K38011 27 Chain wheel large 3 8 95 teeth...

Page 86: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 84 of 92 9 4 Heating element 26 27 28 17 18 1 10 13 14 11 12 9 7 8 2 5 6 16 19 25 15 29...

Page 87: ...5 12 Antikink union joint PG 16 13 2 EVH1613 13 Nozzle housing 16 pole 1 EST0542 14 Bolt insert 16 pole 1 EST0543 15 Flat head screw M 6x12 DIN 7991 8 7991F012 16 PTFE distance washer 1 H2103 17 Grip...

Page 88: ...ter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 86 of 92 9 5 Three zone heating element alternative Expansion requires reconstruction of the machine 1 12 11 19 18 5 20 31 29 30 23 24 3...

Page 89: ...ar 1 02350052 13 Frame plate 2 172562 14 Clambing element 2 172563 15 Tightening strap 1 172564 16 Tread bushing 2 172567 17 Flat head screw M 6x10 DIN 7991 4 7991F010 18 Flat head screw M 6x12 DIN 79...

Page 90: ...toffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 88 of 92 9 6 Heating element holder 14 18 19 9 5 6 4 7 8 20 22 24 10 12 13 25 26 11 1 2 3 16 17...

Page 91: ...1 P170002 12 Swivel head 1 P170003 13 Bearing block 1 P170004 14 Mounting plate 1 172505 15 Pan head screw M6x20 DIN 912 8 0912F020 16 Hexagon head screw M5x20 DIN 934 1 0934E020 17 Hexagon nut M5 DIN...

Page 92: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 90 of 92 9 7 Planer girder for planing only at one side 6 5 3 4 1 2...

Page 93: ...at one side Pos Name Piece Order no 1 Centering bolt 1 023418 2 Bearing 1 L51103 3 Plane girder for planing only at one side 1 023427 4 Protective cap 25x25x3 2 J0205 5 Washer M 10 DIN 9021 2 9021J 6...

Page 94: ...S CNC 3 0 to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 1 and 2 Safety of machines basic terminology...

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