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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone ++49 7152 9939 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen

Fax

++49 7152 9939 - 40

website: www.widos.de

email: [email protected]

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer

Working Instructions

Translation

Heating element butt welding machine

WIDOS 16000 mobile

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Summary of Contents for 16000 mobile

Page 1: ...ngen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working In...

Page 2: ...ace of working Order of spare parts and after sales service Address of manufacturer WIDOS Wilhelm Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 9...

Page 3: ...team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform u...

Page 4: ...tion about safety precautions 12 2 6 Instructions for the staff 12 2 7 Maintenance and inspection repair 13 2 8 Dangers while handling the machine 13 2 9 Specific dangers 13 2 9 1 Danger of stumbling...

Page 5: ...perature 25 5 4 Welding process 26 6 WELDING LOG AND TABLES 29 7 MAINTENANCE CARE AND REPAIR 33 7 1 Maintenance and inspection repair 33 7 2 Storage 33 7 3 How to clean the machine 33 7 4 Clamping ele...

Page 6: ...in the workshop The machine features a carriage with towing bar and may be thereby handled conveniently on a construction site It is not suitable and not permitted for road traffic All use going beyon...

Page 7: ...ial number and the year of construction of the machine 1 5 1 Technical data All important technical data of each machine part is listed This allows quick information on performance and installation He...

Page 8: ...welding area Take care for cleanness no dust at the welding area If secured by an appropriate measurement that allowed conditions for welding are indicated it is possible to work in any outside temper...

Page 9: ...50 bar Working pressure 0 250 bar adjustable Volume flow rate 12 21 L min Motor and pump for pipe cutter Max working pressure of pump appr 250 bar Working pressure 0 250 bar adjustable Volume flow rat...

Page 10: ...230 mm 1 Cordless impact wrench 180 AFT W 1 5 1 Nut for cordless impact wrench size 30 1 7 Wear parts Piece machine Denomination Article number 1 Heating plate 2265701 18 Heating cartridge without lug...

Page 11: ...This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of t...

Page 12: ...uired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perman...

Page 13: ...ing nearby may occur Also material damages are possible The machine may only be used according to the purpose oriented usage in safety technical impeccable status Disturbances which may affect the saf...

Page 14: ...rings or jewellery during the work If necessary wear a hair net Do not touch the knives Wear gloves while you replace the knives If you are working within the machine protect the area of the knives a...

Page 15: ...r hand between the outer clamping rings and at the end of the guide shaft Do not stand or put your hands between the clamped pipes Do not reach or tread between the inner clamping rings before you hav...

Page 16: ...on objects are excluded if they are caused by one or several of the following reasons not using the machine according to the prescriptions inexpert transport mounting starting operating and maintenan...

Page 17: ...e pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is reduced the heating time begins The f...

Page 18: ...lically 5 Clamping cylinder to clamp the inserted pipe within the clamping rings 6 Control elements on the left to open and shut the left clamping rings to clamp and release the left clamping cylinder...

Page 19: ...on to swing the heating element into the machine into heating position 14 Pressure gauge To indicate the current hydraulic pressure digitally 15 Joystick slide to drive slides together to drive slides...

Page 20: ...lower left pipe Open shut fix outer clamping ring 1 Clamp release fix outer clamping ring 1 Open shut fix inner clamping ring 2 Clamp release fix inner clamping ring 2 Adjust clamping pressure Lift l...

Page 21: ...he right pipe to the cutter thus far that the right blade are appr 3 5 cm within the right pipe As soon as the pipe cutter is rotating it drives appr 1 mm per rotation to the outside in cutting direct...

Page 22: ...pper holder 4 4 2 How to align the blade to inner pipe diameter You may also adjust the blades to the pipe inner diameter by the cordless screwdriver Suggestion Drive the blades towards the pipe inner...

Page 23: ...ker K8A control fuse F10 Motor protective 9 12A hydraulic pump F20 Circuit breaker 3 x B63A heating element F40 Motor protective 27 32A pipe cutter Q10 Soft starter hydraulic pump Q40A C Contactor pip...

Page 24: ...chine has to be switched off Further take care that no unauthorized person has access Protect the machine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed...

Page 25: ...and check whether the turning direction of the ventilator conforms with the arrow at the hydraulic motor The left hand rotary field damages the hydraulic pump 5 3 How to set the heating element tempe...

Page 26: ...uired welding temperature reference value for PE 200 220 C using the temperature regulator at the switch cabinet chapter 5 3 Activate the pump at the operator panel chapter 4 2 no 25 Necessarily retai...

Page 27: ...ck for slides to Now drive the cutters back on both sides into initial position using the cordless screwdriver chapter 4 4 2 Remove the locking bolt the handle position being horizontal from the lower...

Page 28: ...welding pressure by pushing the joystick for slides to The maximum time frame for this procedure is prescribed in the table as value for the change over time Press the stop watch after having built t...

Page 29: ...nsteinstr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 14 08 15 Working Instructions WIDOS 16000 mobile Page 2...

Page 30: ...Kunststoffschwei technik Welding log and tables Chapter 6 14 08 15 Working Instructions WIDOS 16000 mobile Page 30 of 63...

Page 31: ...tion work should be performed in time The DVS gives the advice of inspection work after 1 year For machines with a especially high usage percentage the testing cycle should be shortened The work shoul...

Page 32: ...e unscrewed from the basic machine Eliminate the cause of the air entrance Open the machine completely joystick for slide on First unscrew the both venting screws Z1 and Z2 for closing Connect the tra...

Page 33: ...r marking you must refill hydraulic oil of the quality HLPD 32 detach the black cap for this purpose The oil level must not be above the upper marking since otherwise there is the danger of overflowin...

Page 34: ...etween both clamping rings Regularly monthly grease the guide pipes 7 11 Transport Shut the clamping rings and clamp them Drive pipe cutter and heating element into position in a way that both tools f...

Page 35: ...instr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 14 08 15 Working instructions WIDOS 16000 mobile Page 37 of...

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Page 61: ...to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 part 1 and 2 Safety of machines basic terminology gen...

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