WIA MC104-0 Operator'S Manual Download Page 6

Operators Manual

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A person acting as Fire Watcher must be 
standing by with suitable fire extinguishing 
equipment during and for some time after 
welding or cutting if;

•  Combustibles (including building 

construction) are within 10 metres.

•  Combustibles are further than 10 metres 

but can be ignited by sparks.

•  Openings (concealed or visible) in floors 

or walls within 10 metres may expose 
combustibles to sparks.

•  Combustibles adjacent to walls, ceilings, 

roofs, or metal partitions can be ignited 
by radiant or conducted heat.

After work is done, check that area is free of 
sparks, glowing embers, and flames.

A tank or drum which has contained 
combustibles can produce flammable 
vapours when heated. Such a container must 
never be welded on or cut, unless it has first 
been cleaned as described in AS.1674-2. 
This includes a thorough steam or caustic 
cleaning (or a solvent or water washing, 
depending on the combustible’s solubility), 
followed by purging and inerting with nitrogen 
or carbon dioxide, and using protective 
equipment as recommended in AS.1674-2. 
Water-filling just below working level may 
substitute for inerting.

Hollow castings or containers must be vented 
before welding or cutting. They can explode. 
Never weld or cut where the air may contain 
flammable dust, gas, or liquid vapours.

Shock Prevention

Exposed conductors or other bare metal 
in the welding circuit, or ungrounded 
electrically alive equipment can fatally shock 

a person whose body becomes a conductor. 
Ensure that the equipment is correctly 
connected and earthed. If unsure have the 
equipment installed by a qualified electrician. 
On mobile or portable equipment, regularly 
inspect condition of trailing power leads and 
connecting plugs. Repair or replace damaged 
leads.

Fully insulated electrode holders should be 
used. Do not use holders with protruding 
screws. Fully insulated lock-type connectors 
should be used to join welding cable lengths.

Terminals and other exposed parts of 
electrical units should have insulated knobs 
or covers secured before operation.

Summary of Contents for MC104-0

Page 1: ...MC104 40 Rev A Weldarc 140i Operators Manual Weldarc 140i Manual Arc TIG Welder Model No MC104 0 Iss A 09 15...

Page 2: ...Welding Industries of Australia A division of ITW Australia Pty Ltd 1300 300 884 Info welding com au welding com au...

Page 3: ...1 Introduction 5 2 Receiving 6 3 Specifications 6 4 Operation 7 5 Controls 8 6 Installation 9 7 Basic Welding Information 9 8 General Maintenance 11 9 External Trouble Shooting 12 10 Service Informat...

Page 4: ...r suspending or mounting the Weldarc in any other manner Safe practices when using welding equipment These notes are provided in the interests of improving operator safety They should be considered on...

Page 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...pplications Austarc 13S Classification E4313 A A smooth running electrode with a soft arc particularly suited to light sheetmetal and smooth mitre fillet welds Austarc 16TC Classification E4916 A A lo...

Page 8: ...imilarly qualified person IMPORTANT NOTICE Warranty may be voided if equipment is powered from an unsuitable engine driven generator Generators used to power this equipment must have a minimum capacit...

Page 9: ...can be enabled by an authorised WIA service agent When not welding the VRD SAFE indicator on the front panel will come on and the output voltage will be reduced to approximately 13 5V which is below t...

Page 10: ...to select between modes There are two weld modes available 4 1 TIG Welding GTAW Lift arc start using TIG welding torch with separate gas supply 4 2 Stick Electrode Welding MMAW This mode is used for...

Page 11: ...rc inverter be powered from small engine driven generator sets unless they have adequate voltage regulation Poor regulation results in peaks of supply voltage which can occur with some equipment of th...

Page 12: ...ectrodes Diameter mm Current Amps 2 0 40 60 2 5 60 85 3 2 90 130 TIG Welding GTAW Connection for TIG Welding For TIG Welding the torch is connected negative terminal Figure 4 illustrates the correct c...

Page 13: ...electrode produces an unstable arc if this occurs regrind the electrode tip Fig 4 Cable and Hose Connections for TIG welding Before removing the equipment cover ENSURE that the equipment is disconnect...

Page 14: ...ing rate 5 If the supply voltage is too high or too low then the Over Temp light will be on and the machine will not deliver welding current Check the mains voltage supply Long extension cords can cau...

Page 15: ...5 4 1 2 2 1 3 4 D1 2 1 3 4 D2 2 1 3 4 2 1 3 4 VCC SGND G C E G C E G1 E1 G2 E2 G1 G2 E1 E2 OHT1 GND 24V CS1 CS2 V V 15V 15V IFB MMA IP 1 O C OHT2 VCC SGND J1 OHT FAN O C1 VCC 1 G1 G2 E1 E2 1 2 CN2 1...

Page 16: ...Operators Manual 14 Trusted by the best Fig 12 Weldarc 140i Power Source Assembly 11 1 Assembly and Parts List Weldarc 140i Power Source 2 1 4 5 6 7 8 12 13 14 15 3 11 9 10...

Page 17: ...1 6 M0065 Front Panel 1 7 M0058 Knob 1 8 SA140 0 2 Output Socket 2 9 WIN564 Front Panel Sticker 1 10 R0032 Thermistor Output 1 11 D0036 Input Rectifier 2 12 R0031 Thermistor Input 1 13 M0066 Rear Pane...

Page 18: ...ther expenses incurred in claiming under this warranty are not covered by this warranty and will not be borne by Welding Industries of Australia Welding Industries of Australia will return the replace...

Page 19: ...placed if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may be av...

Page 20: ...shade control Magnifying lens holder WIA Blue Helmet Part No 235620 DESIGNED FOR THE WELDER WHO WANTS PROTECTION PERFORMANCE COMFORT AT AN AFFORDABLE PRICE 1 year warranty Auto Darkening lens only Ba...

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