WIA MC104-0 Operator'S Manual Download Page 14

Operators Manual

12 

Trusted by the best

If the following checks do not identify 
the fault condition, the equipment 
should be returned to a WIA Service 
agent. Phone 1300 300 884 for details 
of your nearest service agent.

No Welding Current

Check:

1  Check that mains supply is available 

at the Weldarc inverter power source. 
At least one of the display panel lights 
should be on. If not, test outlet using a 
known working appliance.

2  Check that the welding and work leads 

are connected securely to the output 
sockets at the front of the machine.

3  Check for continuity of the work lead, 

work clamp and electrode holder. Loose 
connections can prevent proper flow of 
the welding current.

4  The Weldarc inverter welding power 

source incorporates an in built protection 
device which will operate if the unit is 
overloaded. In this event, the machine 
will not deliver welding current, and the 
Over Temp light will be on. Leave the 
machine energised with the fan running 
to achieve the maximum cooling rate.

5  If the supply voltage is too high or too 

low then the Over Temp light will be on 
and the machine will not deliver welding 
current.

 

Check the mains voltage supply. Long 
extension cords can cause low voltage. 
A generator can cause high voltage.

9 External Trouble Shooting

The electrical components of the equipment 
are shown in the circuit diagram below. The 
Weldarc inverter is an inverter type design, 
where the mains supply is first rectified, 
filtered then chopped to a high frequency 
before being applied to the welding 
transformer. The output of this transformer 
is rectified to form the welding output of the 
machine.

10 Service Information

Before removing the equipment 
cover, ENSURE that the equipment 
is disconnected from the mains 
power supply. When the equipment 
is energised LETHAL VOLTAGES are 
present on the electrical components 
enclosed.

CAUTION: The following 
information is intended for use 
by qualified service personnel. 
When the unit is energised 
LETHAL VOLTAGES are present 
on the electrical and electronic 
components. It is not intended that 
persons without suitable training 
and knowledge attempt to perform 
service tasks on the components of 
this welder. 

Summary of Contents for MC104-0

Page 1: ...MC104 40 Rev A Weldarc 140i Operators Manual Weldarc 140i Manual Arc TIG Welder Model No MC104 0 Iss A 09 15...

Page 2: ...Welding Industries of Australia A division of ITW Australia Pty Ltd 1300 300 884 Info welding com au welding com au...

Page 3: ...1 Introduction 5 2 Receiving 6 3 Specifications 6 4 Operation 7 5 Controls 8 6 Installation 9 7 Basic Welding Information 9 8 General Maintenance 11 9 External Trouble Shooting 12 10 Service Informat...

Page 4: ...r suspending or mounting the Weldarc in any other manner Safe practices when using welding equipment These notes are provided in the interests of improving operator safety They should be considered on...

Page 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...pplications Austarc 13S Classification E4313 A A smooth running electrode with a soft arc particularly suited to light sheetmetal and smooth mitre fillet welds Austarc 16TC Classification E4916 A A lo...

Page 8: ...imilarly qualified person IMPORTANT NOTICE Warranty may be voided if equipment is powered from an unsuitable engine driven generator Generators used to power this equipment must have a minimum capacit...

Page 9: ...can be enabled by an authorised WIA service agent When not welding the VRD SAFE indicator on the front panel will come on and the output voltage will be reduced to approximately 13 5V which is below t...

Page 10: ...to select between modes There are two weld modes available 4 1 TIG Welding GTAW Lift arc start using TIG welding torch with separate gas supply 4 2 Stick Electrode Welding MMAW This mode is used for...

Page 11: ...rc inverter be powered from small engine driven generator sets unless they have adequate voltage regulation Poor regulation results in peaks of supply voltage which can occur with some equipment of th...

Page 12: ...ectrodes Diameter mm Current Amps 2 0 40 60 2 5 60 85 3 2 90 130 TIG Welding GTAW Connection for TIG Welding For TIG Welding the torch is connected negative terminal Figure 4 illustrates the correct c...

Page 13: ...electrode produces an unstable arc if this occurs regrind the electrode tip Fig 4 Cable and Hose Connections for TIG welding Before removing the equipment cover ENSURE that the equipment is disconnect...

Page 14: ...ing rate 5 If the supply voltage is too high or too low then the Over Temp light will be on and the machine will not deliver welding current Check the mains voltage supply Long extension cords can cau...

Page 15: ...5 4 1 2 2 1 3 4 D1 2 1 3 4 D2 2 1 3 4 2 1 3 4 VCC SGND G C E G C E G1 E1 G2 E2 G1 G2 E1 E2 OHT1 GND 24V CS1 CS2 V V 15V 15V IFB MMA IP 1 O C OHT2 VCC SGND J1 OHT FAN O C1 VCC 1 G1 G2 E1 E2 1 2 CN2 1...

Page 16: ...Operators Manual 14 Trusted by the best Fig 12 Weldarc 140i Power Source Assembly 11 1 Assembly and Parts List Weldarc 140i Power Source 2 1 4 5 6 7 8 12 13 14 15 3 11 9 10...

Page 17: ...1 6 M0065 Front Panel 1 7 M0058 Knob 1 8 SA140 0 2 Output Socket 2 9 WIN564 Front Panel Sticker 1 10 R0032 Thermistor Output 1 11 D0036 Input Rectifier 2 12 R0031 Thermistor Input 1 13 M0066 Rear Pane...

Page 18: ...ther expenses incurred in claiming under this warranty are not covered by this warranty and will not be borne by Welding Industries of Australia Welding Industries of Australia will return the replace...

Page 19: ...placed if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may be av...

Page 20: ...shade control Magnifying lens holder WIA Blue Helmet Part No 235620 DESIGNED FOR THE WELDER WHO WANTS PROTECTION PERFORMANCE COMFORT AT AN AFFORDABLE PRICE 1 year warranty Auto Darkening lens only Ba...

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