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Weldmatic 140i

Model No MC104, Iss A 09/15   

9

6 Installation

Connection to Electrical Mains Power 
Supply

The Weldarc 140i is fitted with a 10 Amp 
plug and socket.

The minimum capacity of the main power 
supply wiring and power outlet supplying a 
welder is selected according to the Effective 
Primary Current of the equipment. Refer to 
Section 3.

The minimum recommended main power 
supply circuit breaker ratings for Weldarc 
inverters are listed in Section 3.

The current rating of the mains cable 
depends on cable size and method of 
installation. Refer to AS/NZS 3008.1, Table 9. 

If it becomes necessary to replace the mains 
flexible supply cable, use only cable with 
correct current rating. See Section 3. 

If it is necessary to use an extension power 
supply cable, ensure that it is rated as per 
Section 3. Voltage drop which will occur over 
long lengths of cable will reduce the quality 
of welds and the maximum welding current 
available from the equipment.

As noted previously, it is not recommended 
that the Weldarc inverter be powered from 
small engine-driven generator sets unless 
they have adequate voltage regulation. Poor 
regulation results in peaks of supply voltage 
which can occur with some equipment 
of this type. Excessive voltage peaks can 
damage the circuits of the welder.

7 Basic Welding Information

Stick Welding (MMAW) 

Connection for Stick Welding

It is important to select the electrode polarity 
in accordance with the manufacturers 
recommendations for that electrode. Most 
common electrodes, including cellulose 
types, are operated with the electrode at 
positive polarity, as illustrated in Figure 3.

Fig 3

 Connections for Stick Welding (MMAW), 

Electrode Positive

Stick Welding

Be certain that you are wearing suitable 
protective clothing, gloves etc and that you 
are working in a non-hazardous area. If 
necessary, refer again to 

Section 1

 - 

Safe 

Practices

 in this manual.

Connect the work clamp to the work piece. 
Place the desired electrode in  the electrode 
holder. 

Turn on the power switch located on the rear 
panel. Wait approximately 5 seconds as the 
unit goes through its initiation sequence.

Use the Weld Mode Selection Switch to 
select Stick Mode.

Work clamp

To electrode 
holder

(-) output terminal 

(+) output terminal 

Summary of Contents for MC104-0

Page 1: ...MC104 40 Rev A Weldarc 140i Operators Manual Weldarc 140i Manual Arc TIG Welder Model No MC104 0 Iss A 09 15...

Page 2: ...Welding Industries of Australia A division of ITW Australia Pty Ltd 1300 300 884 Info welding com au welding com au...

Page 3: ...1 Introduction 5 2 Receiving 6 3 Specifications 6 4 Operation 7 5 Controls 8 6 Installation 9 7 Basic Welding Information 9 8 General Maintenance 11 9 External Trouble Shooting 12 10 Service Informat...

Page 4: ...r suspending or mounting the Weldarc in any other manner Safe practices when using welding equipment These notes are provided in the interests of improving operator safety They should be considered on...

Page 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Page 6: ...tible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for...

Page 7: ...pplications Austarc 13S Classification E4313 A A smooth running electrode with a soft arc particularly suited to light sheetmetal and smooth mitre fillet welds Austarc 16TC Classification E4916 A A lo...

Page 8: ...imilarly qualified person IMPORTANT NOTICE Warranty may be voided if equipment is powered from an unsuitable engine driven generator Generators used to power this equipment must have a minimum capacit...

Page 9: ...can be enabled by an authorised WIA service agent When not welding the VRD SAFE indicator on the front panel will come on and the output voltage will be reduced to approximately 13 5V which is below t...

Page 10: ...to select between modes There are two weld modes available 4 1 TIG Welding GTAW Lift arc start using TIG welding torch with separate gas supply 4 2 Stick Electrode Welding MMAW This mode is used for...

Page 11: ...rc inverter be powered from small engine driven generator sets unless they have adequate voltage regulation Poor regulation results in peaks of supply voltage which can occur with some equipment of th...

Page 12: ...ectrodes Diameter mm Current Amps 2 0 40 60 2 5 60 85 3 2 90 130 TIG Welding GTAW Connection for TIG Welding For TIG Welding the torch is connected negative terminal Figure 4 illustrates the correct c...

Page 13: ...electrode produces an unstable arc if this occurs regrind the electrode tip Fig 4 Cable and Hose Connections for TIG welding Before removing the equipment cover ENSURE that the equipment is disconnect...

Page 14: ...ing rate 5 If the supply voltage is too high or too low then the Over Temp light will be on and the machine will not deliver welding current Check the mains voltage supply Long extension cords can cau...

Page 15: ...5 4 1 2 2 1 3 4 D1 2 1 3 4 D2 2 1 3 4 2 1 3 4 VCC SGND G C E G C E G1 E1 G2 E2 G1 G2 E1 E2 OHT1 GND 24V CS1 CS2 V V 15V 15V IFB MMA IP 1 O C OHT2 VCC SGND J1 OHT FAN O C1 VCC 1 G1 G2 E1 E2 1 2 CN2 1...

Page 16: ...Operators Manual 14 Trusted by the best Fig 12 Weldarc 140i Power Source Assembly 11 1 Assembly and Parts List Weldarc 140i Power Source 2 1 4 5 6 7 8 12 13 14 15 3 11 9 10...

Page 17: ...1 6 M0065 Front Panel 1 7 M0058 Knob 1 8 SA140 0 2 Output Socket 2 9 WIN564 Front Panel Sticker 1 10 R0032 Thermistor Output 1 11 D0036 Input Rectifier 2 12 R0031 Thermistor Input 1 13 M0066 Rear Pane...

Page 18: ...ther expenses incurred in claiming under this warranty are not covered by this warranty and will not be borne by Welding Industries of Australia Welding Industries of Australia will return the replace...

Page 19: ...placed if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights and remedies which may be av...

Page 20: ...shade control Magnifying lens holder WIA Blue Helmet Part No 235620 DESIGNED FOR THE WELDER WHO WANTS PROTECTION PERFORMANCE COMFORT AT AN AFFORDABLE PRICE 1 year warranty Auto Darkening lens only Ba...

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