POTWASHER WITH GRANULATE
WD-100GR
(translation of the original documentation)
Read the manual before using the machine!
Installation and user manual
S/N: En
Valid from: 202207
Rev.: 5.0
Page 1: ...POTWASHER WITH GRANULATE WD 100GR translation of the original documentation Read the manual before using the machine Installation and user manual S N En Valid from 202207 Rev 5 0 ...
Page 2: ......
Page 3: ... 3 Risk of slipping 7 2 5 4 Sounds 7 2 6 Cleaning the machine 7 3 Installation instructions 8 3 1 General information 8 3 1 1 Rust on industrial dishwashers 9 3 2 Requirements for the installation site 10 3 2 1 Lighting 10 3 2 2 Ventilation and ambient temperature 10 3 2 3 Power supply 10 3 2 4 Water 10 3 2 5 Drain waste pipe 10 3 2 6 Space for servicing 10 3 3 Transport and storage 11 3 3 1 Unpac...
Page 4: ...ns before filling 24 4 1 3 Filling and heating the machine 25 4 1 4 Before washing regardless of program 25 4 1 5 Positioning the items in the cassette 26 4 1 6 Goods location in PPE version option 42 4 2 Washing 43 4 2 1 Selecting a programme 43 4 2 2 Starting washing 46 4 2 3 Interrupting a wash program 47 4 2 4 Checking the wash result 48 4 2 5 Guaranteed final rinse 50 4 2 6 Changing the water...
Page 5: ...emperatures and any alarms are also shown The capacity requirements of the machine can be found in the TECHNICAL SPECIFICATIONS chapter The electronics in the machine are RoHS compatible Before the machine is started up and used the following points should be ob served The SAFETY INSTRUCTIONS chapter must be studied carefully before commissioning the machine Installation of the machine must be per...
Page 6: ... wristband must be used when handling the electronics at all times This symbol explains the right way to perform a task in order to prevent poor re sults and or damage to the dishwasher This symbol identifies recommendations and hints to help you get the best results when washing to increase the machine s lifespan and reduce the risk of emer gency shutdown This symbol explains the importance of ca...
Page 7: ...tection class 5 Voltage 6 Number of phases with or without neutral 7 Frequency 8 Main fuse 9 Motor output 10 Electrical heating output 11 Max output 1 3 Checking that the machine and manual correspond Check that the type description on the rating plate corresponds with the type de scription on manual cover page If manuals are missing it is possible to order new ones from the manufacturer or the lo...
Page 8: ...umentation 4 Year of manufacture of the product 5 The EU directives with applicable provisions to which all the dishwashers special machines and accessories comply 6 Harmonised standards for the directives specified and which the dish washers special machines and accessories meet wherever relevant 7 Model designation and serial number of the dishwashers special machines and accessories the documen...
Page 9: ...in accordance with local and national rules in effect for such work with water and drainage systems electricity ventilation and steam To ensure electrical safety components must only be tested when installed in their normal place in the ma chine We recommend that the work is performed by the manufacturer or one of the manufacturer s authorised service companies To further improve safety during ins...
Page 10: ...aw up a programme of preventive care and maintenance For authorised service companies please see www wexiodisk com or contact Wexiödisk AB The regular checks described in the manual must be carried out in accord ance with the instructions 2 2 Transport Handle the machine with care during unloading and transport there is a risk of it tipping over Never lift or move the machine without using the woo...
Page 11: ...d any equipment has moving parts before during and after washing Be careful therefore to avoid crushing injuries 2 5 3 Risk of slipping The floor should be kept clean and dry to eliminate any risk of slipping Mop up any water and leftover food that has been spilt Pay particular attention to gran ules that have been spilt on the floor 2 5 4 Sounds The machine is not silent during operation see TECH...
Page 12: ... regarding the correct installation method The instructions should be used together with the machine s wiring dia gram and flow diagram for water and steam located in the machine s elec trical cabinet The machine can be equipped with a number of different options Certain options may be standard in a number of countries Check what your ma chine is equipped with If holes need to be drilled in the ma...
Page 13: ... Contaminated hole drilling tools can cause enormous damage in the form of pores in stainless plates Never use a cutting tool that has pre viously been used on other materials or blackplate Using blunt tools when drilling holes Stainless plate which has overheat ed during hole drilling may lose its stainless properties This can show up as rust around the hole for the detergent cell Shavings from h...
Page 14: ...2 3 Power supply Power supply connections are made by qualified personnel in a way that complies with local and national regulations The machine s capacity requirements are stip ulated in TECHNICAL SPECIFICATIONS 3 2 4 Water Water connections are made by qualified personnel in a way that complies with local and national regulations The machine s capacity requirements are stipulat ed in TECHNICAL S...
Page 15: ...g the sides of the machine during transport Otherwise the machine may become damaged When transport ing the machine without a normal wooden pallet always check that none of the components underneath the machine can be damaged A Pumps B Spacers If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 3 1 Unpacking Check against the delivery not...
Page 16: ... circuits from the machine are non live Remove the protective plastic on the sides which are to be stood against a wall Loosen the detergent hose on the back of the machine before putting the machine against the wall Hang the hose up in such a way that it is easily accessible for the detergent supplier The distance between the wall and machine should be at least 20 mm If the machine is to be corne...
Page 17: ... 10 seconds at the start of the wash cycle and for 50 seconds from 10 seconds after the final rinse has started 1 Cold water connection 2 Hot water connection 3 Electrical connection 4 Steam connection option 5 Condensing water connection option 6 Drain waste pipe connection 7 Connection for detergent hose 8 Machine ventilation requirements ...
Page 18: ...er switch and all circuit breakers 3 5 2 Water connections regardless of any options A shut off cock must be installed on the incoming lines It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine The required pressure can be found in the TECHNICAL SPECIFICATIONS If the water pressure is too low a booster pump must be fitted In cases where t...
Page 19: ...ndensation connection 5 is only provided on steam heated machines The pipe is connected to the system s steam boiler 3 5 6 Drain waste pipe connection The waste water system connected to 6 should use 50 mm metal pipes that tol erate mechanical collision The waste pipe is routed to a floor drain with the pipe exit kept clear of the water level Ensure that the drain connection is kept in place by us...
Page 20: ...100GR Rev 5 0 202207 Installation instructions 16 Drainpump option This needs to be mounted and the parts are packed inside the machine Machine seen from below with the emptying pump mounted 303826_R2_438 ...
Page 21: ...t is not includ ed in delivery of the dishwasher Contact your detergent supplier Detergent and drying agent equipment is best positioned on the wall to the side of the machine Use the same make and type of detergent and drying agent For information about wiring diagram see the machine s electrical diagram Connecting detergent and drying agent A Water outlet for detergent B Drying agent connection ...
Page 22: ...ement cell into the existing hole Dosage The water outlet A for the detergent dosage is placed on the incoming hot water pipe The hose on the back of the machine is connected to a detergent container The hose supplied with the machine is connected to the wash tank The connection for drying agent B is located next to the booster heaters 3 5 8 Bleeding the booster pump Bleeding of the booster pump m...
Page 23: ...f necessary fix two of the legs on the loading bench to the floor Drill through the rubber plate Adjust the trolley D vertically and check that the cassette can move easily over the trolley towards the loading bench If necessary the machine s outfeed opening can be adjusted so that it is slightly higher than the infeed opening Guide the plastic wheel on the side of the trolley into the guide rail ...
Page 24: ...amount of granules should be in the machine That the overheating protection device is reset That the FU21 and FU42 mini switches are in the off position That QM17 is switched on 2 Filling the dishwasher with water Open the tap s to the dishwasher s water connection and fill the break tank with water possible option Vent the booster pump possible option Start the dishwasher Check the direction of r...
Page 25: ...e and turn off the power using the power switch Re tighten all connections on contactors and circuit breakers Check that all circuit breakers are set to the ON position Set up the quick guide s supplied 6 Train and inform personnel concerning Washing Care daily weekly and other frequencies The recommendations given concerning annual servicing The fact that Wexiödisk s original granules must be use...
Page 26: ...erformed After completed washing In the event of error messages and troubleshooting The use of the machine is dependent on how the machine is equipped If the machine will not be used for a longer period the power to the machine should be turned off using the power switch the water supply turned off and ma chine should be left open 4 1 Before washing 4 1 1 Machine design P3 P2 P1 WD 100GR 7 11 10 8...
Page 27: ...the washing 7 On Off 8 Pushbutton for resetting alarm 9 Pushbutton for switching between diagnostic messages 10 Pushbutton for diagnostic messages 11 Pushbuttons for selecting the programme 12 Wash arms 13 Cover plates 14 Filters 15 Granule wash tank 16 Wash tank 17 Rubber sleeve 18 Level pipe 19 Roller table 20 Cassette for dishware 21 Wash nozzle 22 Rinse pipe for final rinse 23 Rinse nozzle 24 ...
Page 28: ... cause a water leak round the rubber sleeve on the level pipe 17 the amount of detergent and drying agent Fit The level pipe 18 The rubber sleeve of the level pipe 17 must be sealed against the bottom plate the cover plates 13 filters 14 Remember Ordinary washing up liquid must not be used in the machine or for soaking Contact your detergent supplier regarding the choice of a suitable deter gent W...
Page 29: ...e machine The machine will start to fill with water Messages indicating the sequence of events appear on the display 1 N B The time needed to heat the water to the right wash temperature depends on the temperature of the incoming water 4 1 4 Before washing regardless of program When washing you should remember the following make sure as much food residue as possible is removed from the dishware to...
Page 30: ... A The cassette is rotated on the loading bench B after it has been filled A Cassette WD209 7340 B Loading bench WD209 7370 C Trolley WD209 7362 All the items must be correctly and firmly positioned The dirty side of the items must face outwards Check that nothing is sticking out and preventing the cas sette from rotating in the machine Open the doors using button 6 Slide the cassette into the mac...
Page 31: ...eens must be pushed down into the guides in the cassette If smaller canteens are being washed the dividers B must be fitted and locked into the frame Fixed guides A for large canteens Dividers B for smaller canteens Canteens which are 200 mm deep are placed in the middle opposite one another ...
Page 32: ...he correct accessories in order to obtain the best washing re sults Items which are incorrectly positioned can come loose and damage the ma chine Below are a number of examples of using the machine s accessories The support partition for washing lids etc is placed in the bottom of the cassette Other acces sories must be slid into the fixed guides in the cassette All parts must face in the correct ...
Page 33: ...e side of the loading bench and is used for rinsing items before they are washed The items must not be soaked but can be rinsed where necessary using only water just before they are washed The rinsing unit has an adjustable rinsing handle a 6 m hose and can also be used for cleaning the machine and the dishwashing room Loading bench with connection line 400 mm used for emptying and stacking dirty ...
Page 34: ...WD 100GR Rev 5 0 202207 Operating instructions 30 Connection line WD209 7375 Loading bench with cleaning pistol sprayer WD209 7290 installed 209 7375 WD209 7372 med WD209 7290 ...
Page 35: ...WD 100GR Rev 5 0 202207 Operating instructions 31 Trolley The trolley is used for moving clean and or dirty items Trolley WD209 7362 ...
Page 36: ...that they do not move during the wash cycle 2 combination cassettes are included upon delivery of feed through machine 1 combination cassette is included upon delivery of front feed machine Combination cassette WD209 7340 The following is included for each combination cassette A Long guides WD209 7342 1 B Short guides WD209 7343 3 C Support frame canteen lid WD709 7341 3 ...
Page 37: ... to fit the items being washed To remove the sides push them together from the side and lift them up The side holder B is used to ensure that items do not move sideways The side holder is positioned in the fixed guides on the cassette The support partition A can be used together with the side holder B for washing large pots and mixing bowls Side holders B can be placed on all sides to pre vent ite...
Page 38: ...2207 Operating instructions 34 Long guides These double the machine s capacity when washing 1 2 canteens Long guides WD209 7342 Short guides These are used to wash canteens smaller than 1 1 in size Short guides WD209 7343 ...
Page 39: ...ules which are approved by the machine s manufacturer The spat ula is used to scrape off loose dirt A Granules WD209 7260 B Separating spatula WD209 7261 Washing china cassette for 500 x 500 wash basket option This cassette together with the grid can be used effectively with wash baskets which are divided into compartments Cassette for 500 x 500 wash basket WD209 7364 ...
Page 40: ...s grid is used with standard wash baskets together with the cassette Grid for 500 x 500 wash basket WD209 7365 All round holder option The all round holder is used for washing ABC canteens and pots and pans Pots and pans can be hung from the top part of the holder All round holder WD209 7350 ...
Page 41: ...insert The maximum size is 500 x 300 mm The items are clamped in position between the two sides of the insert which are held together with a lock mechanism A A Flexible insert WD209 7351 Holder for ABC canteens option The holder is suitable for smaller ABC canteens The maximum size is 1 2 can teens The handles of the canteens must be slid over the holder s posts Holder for ABC canteens WD209 7356 ...
Page 42: ...nteen holder GN 1 3 1 6 1 9 option The holder is suitable for washing 1 3 1 6 and 1 9 canteens Holder for 1 3 1 6 and 1 9 canteens WD209 7366 Canteen holder GN 2 8 option The holder is suitable for washing 2 8 canteens Holder for 2 8 canteens WD209 7368 ...
Page 43: ...tructions 39 Pan holder option This holder is used for bowls and pans Pan holder WD209 7352 Utensil holder option The utensil holder is used for washing utensils such as ladles and whisks etc Maximum height 600 mm Utensil holder WD209 7353 ...
Page 44: ... holder option The cutlery holder is used for washing all types of cutlery Cutlery holder WD209 7367 Mesh basket option Small utensils can be placed in the mesh basket They should be put loose in the basket for the best washing results Mesh basket WD209 7357 ...
Page 45: ...unted holder provides convenient storage for both short and long guide rails when not in use Wall mounted holder guide rails WD209 7358 Wall mounted holder side holder option The wall mounted holder provides convenient storage for side holders when not in use Wall mounted holder side holder WD209 7359 ...
Page 46: ...des convenient storage for various accessories when not in use Holder accessories WD209 7360 4 1 6 Goods location in PPE version option Machines in PPE version are equipped with a special basket WD209 735006 and a special stand for masks and tubes Special basket with stand for masks and tubes ...
Page 47: ...ich indicates that the diagnostics function is activated 4 LED for the alarm function flashes in the case of an alarm that can be re set 5 LED which lights when the power is switched on 6 Control button to control the opening closing of the doors and the start of the washing 7 On Off 8 Pushbutton for resetting alarm 9 Pushbutton for switching between diagnostic messages 10 Pushbutton for diagnosti...
Page 48: ...rox 10 rpm Rinsing approx 13 rpm Spinning approx 80 revolutions minute Wash programmes with granules The display 1 shows which programme has been selected Use a programme with granules for very dirty items such as burned saucepans baking sheets and gratin dishes Perforated canteens perforated containers and plastic containers should NOT be washed with wash programmes where granules are used P1 P3 ...
Page 49: ...ne s software A programme without a spin cycle should be used if the items being washed are for some reason not suitable for spinning for example if the items cannot be fixed firmly in the cassette Wash programme for machine in PPE version option The programme has no spin cycle if the items being washed are not suitable for spinning for example if the items cannot be fixed firmly in the cassette P...
Page 50: ...hed the doors will open automatically 5 Place the trolley beside the outfeed opening Guide the plastic wheel on the side of the trolley into the guide rail on the bracket under the outfeed open ing 6 Lift the locking handle on the roller table 19 and pull the cassette out onto the trolley Make sure that the locking arm on the trolley is holding the cas sette in place 7 To make it easier to empty t...
Page 51: ...ause mode P0 The doors remain closed to save energy and to stop the temperature of the water in the wash tank from falling Anyone with service authorisation level S2 can select energy saving mode which closes the doors automatically after a certain time 4 2 3 Interrupting a wash program If the machine needs to be stopped during operation press the button 7 to turn off the power To restart the mach...
Page 52: ...f the problems listed are present on checking of the washed items what action you should take to deal with them Problem Check Scraping off Detergent dosage Drying agent dosage Water change water turnover Washing Final rinse Pre rinse Time water volume final rinse Time washing Water hardness Cleaning of wash arms Stacking of items Soaking Temperature Programme selection Starch spots Visible mainly ...
Page 53: ... pre rinsed before being put in the dishwasher the temperature of the water must not be too high 40 C There is then a risk that proteins and starch will burn onto the items and you will end up with a poor wash result Programme selection the time taken by the wash cycle and final rinse as well as the volume of water used for the final rinse are all important for the wash result If the items are not...
Page 54: ...emperature is reached However the alarm can be reset in the meantime by pressing button 8 on the panel The wash program continues but the machine will then rinse at a lower temperature How ever an alarm is displayed If the flow during the final rinse is too low an alarm is displayed on the control pan el The alarm can also be set up to stop the machine The factory setting is for an alarm only If y...
Page 55: ... 4 flashes to indicate that the alarm has been activated The alarm can be reset by pressing button 8 The machine can also be locked to prevent it from being used any further when the water change alarm is triggered The setting must be changed in the machine s software by a service engineer This is what you should do Before changing the water you must run programme P4 When the doors are open press ...
Page 56: ...achine The following points must be observed Do NOT use steel wool as it will cause corrosion to form on the machine If detergent is used it must not contain abrasives Detergents containing abrasives will damage the stainless steel panels The exterior of the machine must not be hosed Water can enter the ma chine and damage the control panel and electrical equipment Pressure washers and steam can d...
Page 57: ...nce may be performed more frequently depending on how often and how much you wash and the type of items you wash etc It is important to have an eye to the conditions which actually obtain on site Activity Interval After every wash Daily Every week Every month Yearly Other Checking the wash result X Change the water in the tank X As needed Check the wash arms X Clean the wash arms X As needed Clean...
Page 58: ...sh arms If they contain dirt remove the wash arms and clean them Store filters cover plates and level pipes outside the machine until it is to be used next time Internal cleaning programme N B This setting cannot be used on front feed machines The machine must be in pause mode No wash programme must be select ed Press the programme button with the lit LED 2 until the LED goes out Press and hold th...
Page 59: ...st not contain abrasives Detergents containing abrasives will damage the stainless steel panels The exterior of the machine must not be hosed Water can enter the ma chine and damage the control panel and electrical equipment If the machine has the option for raising and lowering it option the floor under neath the machine can be cleaned more easily Make sure that no equipment is connected to the m...
Page 60: ... B and the ma chine Remove and clean the roller cassettes C and filters A on the loading bench Clean the bench and refit the filters A and roller cassettes C Clean trolley E and the cassette The rollers must not be washed in water hotter than 45 C Clean filter A loading bench B roller cassettes C extension track D and trolley E ...
Page 61: ...heck that all the granules have been collected Check that the collectors contain the correct amount of granules Both col lectors should contain around 10 litres of granules between them The granule collectors must be filled to the brim Add fresh granules if neces sary Check that the machine contains the correct quantity of granules after a specific number of wash cycles alarm that may be set Leave...
Page 62: ...N B Contact the service engineer or detergent supplier to shut off the detergent and drying agent dosing system Start the machine and fill it with water in the usual way Pour one litre of chlorine into the wash tank then run programme P4 Run programme P1 with granules three times followed by programme P4 Then empty the chlorinated water from the tanks Refill the washing tank and run programme P1 o...
Page 63: ... the display Are the fuses in the electrical cabinet still intact Ask service personnel to check the fuses Troubleshooting The following errors can be dealt with by the operator If the problem persists contact authorised service personnel PROBLEM CAUSE ACTION No indication on the control panel display when the con trol button is pressed Power switch is off Switch on the power switch The machine do...
Page 64: ...the correct detergent is be ing used Programme with too short a wash time selected Choose a wash program with a longer wash cycle The program without granules has been selected Select a wash program with granules Dirt has dried on the dishware to be washed Soak the dishware before washing The dishware is incorrectly posi tioned in the basket Use the correct type of accessory to ensure that the dis...
Page 65: ...en the power is switched on 6 Control button to control the opening closing of the doors and the start of the washing 7 On Off 8 Pushbutton for resetting alarm 9 Pushbutton for switching between diagnostic messages 10 Pushbutton for diagnostic messages 11 Pushbuttons for selecting the programme Next to the panel button for alarm reset 8 is a LED 4 which illuminates red when an alarm is activated I...
Page 66: ...YPE HAS BEEN CHANGED VERIFY THIS Contact service personnel 2 INPUT FAILURE ON DIGITAL INPUTS CALL SERVICE Contact service personnel 100 NOMINAL VALUES RESTORED FROM UI Reset with the reset button on the machine 4 COMMUNICATION ERR BETWEEN CPU BOARD AND I O BOARD1 CALL SERVICE Restart the machine 7 COMMUNICATION ERR BETWEEN CPU BOARD AND UI BOARD CALL SERVICE Restart the machine 66 SENSOR ERROR CLE...
Page 67: ...rvice personnel 20 FREQUENCY INVERTER ERROR CALL SERVICE Contact service personnel 16 COMMUNICATION ERROR FREQUENCY CONVERTER CALL SERVICE Contact service personnel 17 ROTATION ERROR ROTATING TABLE PRESS RESET Contact service personnel 18 OVERTEMPERATURE FREQUENCY INVERTER CALL SERVICE Contact service personnel 19 DC BUS OVERVOLTAGE FREQUENCY INVERTER CALL SERVICE Contact service personnel 23 WIRE...
Page 68: ... closing or that no granules have become lodged in the slide bars of the doors Reset the alarm by pressing but ton 8 31 TEMPERATURE SENSOR ERROR TANK B21 CALL SERVICE Contact service personnel 32 TEMPERATURE SENSOR ERROR BOILER B41 CALL SERVICE Contact service personnel 33 TEMPERATURE SENSOR ERROR B42 CALL SERVICE Contact service personnel 35 TEMPERATURE SENSOR ERROR CONDENSOR B05 CALL SERVICE Con...
Page 69: ...act service personnel if the alarm will not go out 43 TIMEOUT WHEN HEATING TANK PRESS RESET Reset the alarm by pressing the reset button Contact service personnel if the alarm recurs 44 LOW TEMPERATURE IN TANK PRESS RESET Reset the alarm by pressing the reset button Contact service personnel if the alarm recurs 45 HACCP ALARM HEATING OF TANK DEFECT PRESS RESET Reset the alarm by pressing the reset...
Page 70: ...ESET The alarm can be reset by pressing the reset button Contact service personnel if the alarm recurs 58 TIME TO CHANGE WATER IN TANK PRESS RESET Change the water in the machine in accordance with the manual The alarm may be temporarily reset with the reset button e g if a wash needs to complete its cycle 59 TIME TO CHANGE WATER IN TANK MACHINE LOCKED Change the water in the machine in accordance...
Page 71: ...2 2 Booster pump kW 0 58 Rotating table motor kW 0 55 Drive motor door front feed machine kW 0 13 Drive motor doors feed through machine kW 2 x 0 13 Drain pump W 170 Booster heater kW 9 Tank heater kW 12 9 Condensation fan kW 0 12 Heat recovery unit capacity m h 300 Heat recovery cooling surface m 11 Tank volume litres 145 Weight machine in operation kg 685 Recommended granule amount l 10 Enclosur...
Page 72: ...ACITY AND OPERATING DATA Total washing time programme 1 min 5 13 Total washing time programme 2 min 8 16 Total washing time programme 3 min 10 3 19 Total washing time programme 4 min 2 3 5 Total washing time programme 5 min 3 8 5 Total washing time programme 6 min 6 8 5 Capacity 1 1 canteens programme units 8 Capacity hour Pr1 1 1 canteens incl handling 90 Capacity hour Pr1 1 2 canteens incl handl...
Page 73: ...R DRAIN AND VENTILATION CONNECTIONS Water quality hardness dH 2 7 Hot water connection 50 65 C internal thread R Cold water connection 5 12 C internal thread R Drain connection PP pipe ø mm 50 Water capacity cold water pressure kPa 200 Water capacity cold water flow litres minute 18 Water capacity hot water min max pressure kPa 100 600 Floor drain capacity litres sec 3 Ventilation of machine m hou...
