Westgate DV62 Technical Manual Download Page 3

Page: 3 / 54

able

ontentS

Safety Precautions..........................................................................................2

Table of Contents............................................................................................3

Codes And Approvals......................................................................................4

Specifications.................................................................................................5

Dimensions........................................................................................5

Rating Label Location..........................................................................5

Rating Label.......................................................................................6

Planning Your Installation................................................................................7

Introduction.......................................................................................7

Non-Combustible Material Zone............................................................7

Typical Framing - Internal Chase..........................................................8

Typical Framing - External Chase..........................................................9

Typical Framing - Corner:...................................................................10

Typical Framing - Sidewall and Mantel.................................................11

Typical Framing - Raised Hearth.........................................................12

Installation of Facing Trim..................................................................13

Installation of Fireplace Facing...........................................................14

Installation of Receiver.......................................................................16

Allowable Vent Configurations............................................................17

Vent Termination Restrictions.............................................................18

Approved Vent Parts..........................................................................19

Installation of Flue Restrictor..............................................................20

Planning Your Installation..................................................................21

Assembly of the Unit.........................................................................21

Securing unit into Position.................................................................21

Installation Set-Up........................................................................................22

Installation Of Non-combustible Wall ..................................................22

Installation Of Venting And Terminations.............................................23

Horizontal Installation........................................................................23

Vertical Termination Installation..........................................................26

Door Removal and Installation...........................................................28

Gas Hook-Up.....................................................................................29

Electrical Hook-Up.............................................................................30

Firebox Liner Installation...................................................................30

Log Burner / Ember Bed Installation...................................................32

Log Set Installation...........................................................................34

Glass Burner Installation...................................................................39

Porcelain Panel Kit Installation............................................................41

Optional Front Installation.................................................................44

Wiring Harness.............................................................................................45

Diagnostic Flash codes..................................................................................46

Troubleshooting............................................................................................47

Parts Diagram...............................................................................................49

Parts Diagram - Options................................................................................50

Parts List......................................................................................................51

Warranty......................................................................................................53

Installation Data Sheet..................................................................................54

Summary of Contents for DV62

Page 1: ...using property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Massachusetts installations Warning This product must be installed by a licensed plumber or gas fitter when inst...

Page 2: ...rvice agency or gas supplier This installation must conform to local codes or in the absence of local codes to the current CAN CSA B149 1 Natural Gas and Propane Installation Code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the fireplace to operate it To prevent injury if the pilot or pilot and burners have gone out on their own o...

Page 3: ...ictions 18 Approved Vent Parts 19 Installation of Flue Restrictor 20 Planning Your Installation 21 Assembly of the Unit 21 Securing unit into Position 21 Installation Set Up 22 Installation Of Non combustible Wall 22 Installation Of Venting And Terminations 23 Horizontal Installation 23 Vertical Termination Installation 26 Door Removal and Installation 28 Gas Hook Up 29 Electrical Hook Up 30 Fireb...

Page 4: ...GAS FIREPLACE HEATERS CAN CGA 2 17 M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P 4 1 R2009 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This Westgate DV62 Fireplace Has been certified for use only with natural gas Is not for use with solid fuels Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall Codes And Approvals thermostat IN USA see curre...

Page 5: ...f the Firebox The Rating and Lighting instruction label is located below the door frame underneath the firebox attached to a chain To access the label slide the plate forward out from under the firebox Always return it when finished Figure 2 Rating Lighting Label Location ...

Page 6: ...Specifications Rating Label Figure 3 Rating Label SAM PLE 6 ...

Page 7: ...e kits to aid in your planning Non Combustible Material Zone This installation guide will show you many options for installing your new DV62 Some options include external chases internal chases rock facing and corner installations No matter what direction your installation takes this illustration shows an area where combustible building products may NOT go This illustration applies to any and all ...

Page 8: ...Figure 6 Typical Framing for Internal Chase Detailed Planning Your Installation Typical Framing Internal Chase Figure 5 Typical Framing for Internal Chase General 8 ...

Page 9: ...9 Figure 7 Typical Framing for External Chase General Figure 8 Typical Framing for External Chase Detailed Planning Your Installation Typical Framing External Chase ...

Page 10: ...Figure 10 Typical Framing for Corner Detailed Planning Your Installation Typical Framing Corner Figure 9 Typical Framing for Corner General 10 ...

Page 11: ...minimum height of 62 1575mm measured from the base of the fireplace The mantel can extend 1 25 4mm further for every 1 25 4mm of height it is installed over the minimum height Non combustible mantels and mantel legs are not limited to these dimensions Mantel temperatures are monitored during testing and can reach 117 F 47 C above room temperatures Make sure the finish on your mantel is suitable fo...

Page 12: ... of the unit it must not be thicker than If the hearth is raised or the hearth materials is thicker than the unit must be spaced up by the same distance that the hearth materials extended beyond the limit Example Hearth material is 2 limestone The hearth thickness limit is therefore the unit must be raised up 1 off the floor so that the hearth does not extend vertically beyond the bottom flange of...

Page 13: ...13 Planning Your Installation Figure 15 Facing Trim Installation General Installation of Facing Trim ...

Page 14: ...lation of Fireplace Facing When installing the DV62 without the optional door sets install the inner trim kit that is supplied with the unit The inner trim is fastened to the non combustible wall board that comes with the unit and the rock tile facing covers over the trim flange as with any typical drywall flange The rock or tile facing can be any thickness but once this unit is installed you can ...

Page 15: ...ult in elevated operating conditions Figure 18 Option 2 Fireplace Facing More Than 1 25 4mm Thick With Optional Fronts Installed When installing the DV62 with the optional door and you plan to install rock or tile facing that is thicker than 1 combined with the non combustible board supplied you must install the wall trim kit that is supplied with the unit The optional wall trim is fastened to the...

Page 16: ... is complete install the receiver cover supplied with the unit as shown The receiver cover also functions as a switch plate and allows for access to the program button critical for remote control operation Review the section in this manual regarding the remote control operations for more information on the functions of the receiver Allowable Vent Configurations The vent chart in Figure 21 illustra...

Page 17: ...17 Planning Your Installation Figure 21 Allowable Vent Configurations Chart ...

Page 18: ...e opened C 12 in 30 cm Clearance from permanently closed window to prevent condensation D 30 in 77 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal E 30 in 77 cm Clearance to unventilated soffit F 12 in 30 cm Clearance to outside corner G 12 in 30 cm Clearance to inside corner H 3 ft 91 cm within a height ...

Page 19: ...662492864975 Wall Strap 662492794630 Storm Collar 662492323151 Ceiling Firestop 662492471715 Wall Thimble 662492144596 Horiz Termination High Wind 662492641439 Vert Termination High Wind 662492723951 Vinyl Siding Standoff 662492314067 5 x 8 Reducer Adapter TBA IMPORTANT This chart covers the major components only Refer to the manufacturers catalogue for further details on roof flashings and other ...

Page 20: ...lue restrictor before you install the firebox liners The flue restrictor pivots in the middle and is secured with a T20 screw Refer to the Venting Chart Figure 21 to determine the correct setting The vent chart shows the range of vent setups that you can use when installing the DV62 The vent chart shows an appropriate restrictor setting for the vent run that you are using The vent chart is a start...

Page 21: ...r sufficient vent height above the roof line For two story applications firestops are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required Assembly of the Unit Securing unit into Position Figure 24 Installation of Supports Heat shield Stand off Figure 25 Securing the Unit 1 Using eight 8 T 20 screws provided install the drywall supports right...

Page 22: ...ailing flange of the unit and two 2 on each vertical frame member Also secure the top wall board to the heat shield behind it with two 2 screws and each drywall support upright with two 2 screws See the section on hearth installation for installing the hearth protector required with the installation of this unit All the screws required to attach the wall board sides and top to the unit have corres...

Page 23: ...2 Direct Vent pipe and fittings are designed with special twist lock connections Assemble the desired combination of pipe and elbows to the appliance See the sections on Typical Framing Internal Chase External Chase or Corner Installation for some of the possible vent pathway options All installations must fall within the Allowable Vent Configurations shown in Figure 21 Notes 1 Twist lock procedur...

Page 24: ...t around its outside edges so as to make a seal between it and the termination stand off Step 5 Place the termination assembly against the wall board with the vent termination center with the cut out hole Secure the termination assembly to the exterior wall with eight 8 wood screws provided refer to Figure 31b The arrow on the vent cap should be pointing up Ensure that proper clearances to combust...

Page 25: ...the vent pipe on the interior side of the wall Step 7 Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1 inches 32mm Step 8 Slide the Wall Firestop up to the wall surface and attach with screws provided see F...

Page 26: ...tem You may wish to relocate the appliance or to offset to avoid cutting load bearing members Step 3 To install the Ceiling Firestop in a flat ceiling cut a square hole in the ceiling 11 x11 280x280mm square for 8 x 5 pipe centered on the hole drilled in Step 2 Frame the hole as shown in Figure 35 Step 4 Assemble the desired lengths of galvanized Pipe and Elbows necessary to reach from the Applian...

Page 27: ... for clearances for different pitches Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Step 8 Slip the Storm Collar over the Pipe and push it down to the top of the Flashin...

Page 28: ...nd Installation 1 The fireplace door is hung on two 2 hooks on the top of the firebox The two 2 door latches at the bottom of the firebox hook over the tabs on the bottom of the door frame 2 Lower the door latch tool underneath the door frame Catch the lower door latch with the door latch tool see Figure 41 and pull it out slightly then down Once the lower door latch clears the tab on the bottom o...

Page 29: ...e the control box through the access hole illustrated fasten the pipe to the control box and complete the connection using a short length flex line NOTES This appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of psi 35 kPa Isolate this appliance from the gas supply piping system by closing ...

Page 30: ...er installation The paint on the panels may fade for the first 8 10 hours of burn time but will come back to its color after the paint has cured The paint is very delicate and handling them with care is necessary not to mark or smudge the paint Figure 47 Rear Firebox Liner Panel In Place 1 Install the Rear Firebox Liner Panel This panel rest on top of the rear brick panel support Hold it with one ...

Page 31: ...31 Installation Set Up Figure 52 Rigjt Firebox Liner Panel in Place Figure 49 Left Firebox Liner Panel in Place Figure 50 Top Firebox Liner Panel Installed Figure 51 Top Firebox Liner Panel in Place ...

Page 32: ...wer the burner behind these brackets then the mixing tubes are not engaged in the air shutter Failing to ensure the mixing tubes are located in the mixing tube support brackets may cause serious performance and or safety issues 3 Install the burner accent pieces as shown in Figure 57 There are a left a right and a front ceramic trim On each side of the burner and on the inside of each burner side ...

Page 33: ...33 Installation Set Up Figure 59 Tab on Firebox Grate Figure 58 Slot for Firebox Grate Figure 60 Firebox Grate in Place Figure 57 Burner Accents Pieces in Place ...

Page 34: ...ation IMPORTANT The paint on the logs may fade for the first 8 10 hours of burn time but will come back to its color after the paint has cured The paint is very delicate and handling them with care is necessary not to mark or smudge the paint 34 Figure 61a Log 8 Rear End in Place 2 Install Log 7 Place the rear end of the log on the grate using the groove on the bottom of the log to index itself to...

Page 35: ...e rear brick panel and the log Figure 63b Log 9 in Place Figure 63a Log 9 Right Side in Place 4 Install Log 5 Place the log on top of the grate with the log locators on the left side of the grate inserted into the grooves on log 5 5 Install Log 6 Place the log on top of the grate with the log locators on the right side of the grate inserted into the grooves on log 6 Figure 64a Log Locators and gro...

Page 36: ...ong the bottom of this log will index into the groove of Log 7 Figure 66a Log 10 Rear End in Place Figure 66b Log 10 Front End in Place Figure 66b Log 10 in Place 7 Install Log 2 Position log 2 to sit on the left grate finger and lean the log back to rest on the flat depression on log 9 Figure 67b Log 2 in Place Figure 67a Position Log 2 on Grate Finger ...

Page 37: ... Log 1 in Place 9 Install Log 4 Log 4 sits in between Log 2 and the grate finger and its body rests across the body of Log 10 There is a groove cut out on log 10 for log 4 to rest on Figure 69a Place Log on Grate Finger 10 Install Log 3 Log 3 sits on the right grate finger There is a notch across Log 6 which this log will locate into The edge along the back of this log will index into the notch of...

Page 38: ...Installation Set Up 38 NOTE Variances in gas quality or log placement may cause some discoloration of the log set or sooting to occur ...

Page 39: ...n the air shutter Failing to ensure the mixing tubes are located in the mixing tube support brackets may cause serious performance and or safety issues 3 Place the glass tray over top of the burner top as shown in Figure 74 It simply rests over the top section of the burner 4 In front of the pilot assembly on the front edge of the burner is one burner port which helps in the lighting of the main b...

Page 40: ...domly placed Keep from placing them in large piles as they need to be evenly distributed Examples are shown in Figure 80 It is important that rock accents are not placed in front or over the pilot assembly This may prevent the burner from lighting in a timely fashion or overheat the pilot assembly Keep an area of about 3 75mm in front of the pilot light free from obstruction and rock accents see F...

Page 41: ...e Right Firebox Liner Panel in the same manner used for the Left Panel The vertical edges of the left and right panels should line up with the front edges of the firebox sides The side panels rest up against the back panel and hold the top panel in position 7 Installation of Porcelain Kit for Glass Burner continue on with next step Installation of Porcelain Kit for Log Burner go to step 14 8 Insta...

Page 42: ...d on the front edge of the Burner Cover Supports as shown in Figure 86 12 The Burner Cover has two 2 slots one the either side of the rear flange refer to Figure 87 These slots fit over the two 2 studs in the burner cover support refer to Figure 86 to keep it in place The arrows in Figure 88 point at the studs that hold the Burner Cover in position Place the Burner Cover over the pins and then onc...

Page 43: ...port as shown in Figure 89 Each burner cover is installed using three 3 T 20 Torx screws supplied 16 Install the Log burner accent to the burner cover supports with four 4 T 20 Torx as shown in Figure 90 17 Install the Grate and the Logs Set to complete the installation Figure 89 Installing Burner Cover Supports Figure 90 Installing The Log Burner Accent ...

Page 44: ...d refer to Figure 93 Not maintaining the proper gap will cause the unit to run at elevated temperatures and result in an unsafe condition The face should be cleaned before the fireplace is turned on for the first time Optional Front Installation Optional front is available for your fireplace The fireplace front hang onto the front of your fireplace using four 4 hooks one on each corner refer to Fi...

Page 45: ...iring Harness Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Figure 94 Wiring Harness ...

Page 46: ...1 time in intervals 3 Parasitic Pilot Flame the LED indicator will blink two 2 times in intervals 4 System Lock out the LED indicator will blink three 3 times in intervals Additional Ignition Information 1 The Proflame DFC Board will try two 2 times for ignition 2 Each try for ignition will last approximately 60 seconds 3 The wait time between the two tries is approximately 35 seconds Figure 95 Pr...

Page 47: ...lot burner assembly orifice Pilot will not remain lit Problem with Flame Sensor circuit Check for proper connection of the Flame Sensor to the DFC board Check pilot for full flame impingement around Flame Sensor If flame is too small check gas pressure adjust pilot rate screw check pilot head for damage Ensure the ground wire is properly attached to the pilot mounting bracket and that it is makes ...

Page 48: ... pressure Check wiring to thermostat for breaks Check for flame impingement on thermopile Flame lifting Leak in vent pipe Check for leaks in vent connections Improper vent configuration Check vent configuration with manual Terminal may be re circulating flue gases Check to see if terminal is on correctly May need to install high wind termination cap Contact dealer Blue Flames The heater has just b...

Page 49: ...49 Parts Diagram ...

Page 50: ...Parts Diagram Options 50 ...

Page 51: ...l 21 50 2311 Door Assembly 22 Glass Door 23 50 2314 Valve Assembly 50 2004 24 50 1939 Rock Accents 25 Wire Loom Gasket 26 50 2010 Pilot Assembly 27 50 2319 Light Bulb Cover 28 50 2316 Halogen Socket Light Wire 29 50 2309 Light Bulbs Set 2 30 50 2007 Remote Receiver 31 50 2031 Fan Control Module 50 1572 32 50 2005 Digital Fireplace Controller Item Number Items 50 2245 Fireplace Door Front AC 50 224...

Page 52: ...t numbers of any parts replaced To the Distributor Sign and verify that work and information are correct Exclusions and Limitations 1 This Warranty does not cover tarnish discoloration or wear on the plating or paint 2 This Warranty excludes wear and tear or breakage caused by cleaning moving or service on log set and panels 3 A qualified installer must install this stove or fireplace This Limited...

Page 53: ...ty 23 The Limited Warranty is automatically voided if the fireplace or stove s serial number has been removed or altered in any way If the stove is used for commercial purposes it is excluded from the Limited Warranty 24 No dealer distributor or similar person has the authority to represent or warrant Westgate products beyond the terms contained within the Limited Warranty Sherwood Industries Ltd ...

Page 54: ...________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE _________________________________________ NAM...

Search results

Summary of Contents for DV62

Reviews:

Related manuals for DV62

Brands by name

Popular brands

Westgate DV62, Technical Manual

Search results

Summary of Contents for DV62

Reviews:

Related manuals for DV62

Brands by name

Popular brands