Western TransCube 05TCG Operator'S Manual Download Page 6 | Manualshive

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Summary of Contents for TransCube 05TCG

Page 1: ...OPERATOR S MANUAL MODELS 05TCG 10TCG 20TCG 30TCG 50TCG KEEP THESE INSTRUCTIONS WITH THE TRANSCUBE ...

Page 2: ...system nearest the contentsof the IBCmust be closed ﬁ rst Close and lockthe hatch lid t Fill to amaximum of 95 capacit y t The TransCube must be secured ﬁrmly to itsmeansof transport Do not drill holesin the primary or secondary tanks t Replacement of any component must be the same speciﬁcation or e quivalent Replacement partscan be obtained from Western Toll free 866 814 247 0 Phone 203 847 430 0...

Page 3: ...se and being transported 9 Take care not to spill fuel on the ground or in the tank at all times when ﬁlling TransCube or dispensing fuel 10 Use on a level site To Fill Tank 1 Open ﬁller cap slowly to relieve pressure and vent cap if ﬁtted and ﬁll with nozzle only Do not hard connect 2 Watch for level on gauge 3 When full or adequate amount required maximum 95 of capacity of tank replace cap and t...

Page 4: ...of our manufacture are covered by the original manufacturer s guarantee Pump hose and nozzle are subject to a three month warranty from date of supply WARRANTY DOES NOT COVER wear and tear caused by normal use damage caused by accident abuse off road use faulty installation misapplication improper maintenance violations of product manuals warn ings misuse of operation instructions or Acts of God U...

Page 5: ...r dealer the serial number of your Western Environmental TransCube when ordering parts or requesting service or other information The serial number plate is located where indicated lease mark the number in the space provided for easy reference Location Serial Plate v ...

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Page 7: ...ansport Safety Maintenance Safety Sign Off Form 3 Safety Si n Locations Operation 0 To the New Operator or Owner Machine Components Machine reak In re Operation Checklist Controls Field Use Cleaning Record Form Trouble Shootin 3 Speciﬁcations 3 Mechanical olt Torque ydraulic Fitting Torque Inde 3 TA LE OF CONTENTS SECTION DESCRIPTION vi ...

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Page 9: ...uble Shooting information contained within the Operator sManual Thismanual coverstheTransCube Models TCG TCG TCG TCGand TCG Use theT able of Contentsor Index asaguide to locate required information eep thismanual handy for frequent reference and to passon to new operatorsor owners Call your dealer or the factory if you need assistance information or additional copiesof the manuals Adocument shelf ...

Page 10: ...dicates an imminently ha ardous situation that if not avoided will result in death or serious in ury This signal word is to be limited to the most extreme situations typically for machine components which for func tional purposes cannot be guarded WARNING Indicates a potentially ha ardous situation that if not avoided could result in death or serious in ury and includes ha ards that are exposed wh...

Page 11: ...anual and to follow these Most accidents can be avoided A person who has not read and understood all using and safety instructions is not quali ﬁed to use the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modiﬁcation may impair the function and or safety and could affect the life of the equipment...

Page 12: ...ions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained and physically able person familiar with refueling machinery and trained in this equipment s operations If the elderly are assisting with work their physical limitations need to be r...

Page 13: ...sonnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualiﬁed to use the machine An untrained operator exposes himself and bystanders to possible serious in jury or death If the elderly are assisting with the work their p...

Page 14: ...re that all safety shielding and safety signs are properly installed and in good condi tion 2 6 OPERATING SAFETY 1 Please remember it is important that you read and heed the safety signs on the TransCube Clean or replace all safety signs if they can not be clearly read and understood They are there for your safety as well as the safety of others The safe use of this tank is strictly up to you the ...

Page 15: ...4 Close and padlock hatch to prevent vibration releasing the catch 2 9 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Be sure electri cal outlets and tools are prop erly grounded Use adequate light for the job at hand 3 Make sure there is plenty of ventilation Never use the engin...

Page 16: ...rmation has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualiﬁed to use this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the...

Page 17: ... mate rial away from fuel and TransCube DANGER B OPERATING INSTRUCTIONS Read Users Notice and Operator s Manual before using fuel tank This equipment is designed for the trans port of diesel fuel for refueling equipment or generator stand by The tank must be level while ﬁlling Fill only with a hand held trigger nozzle Take care not to spill on the ground or in the tank Do not smoke when refueling ...

Page 18: ...sult of suggestions made by customers like you Read this manual carefully to learn how to use the tank safely and how to set it to provide maximum ﬁeld efﬁciency By following the using instructions in conjunction with a good mainte nance program your TransCube will provide many years of trouble free service 4 1 TO THE NEW OPERATOR OR OWNER Please remember it is important that you read and heed the...

Page 19: ...pplied by the customer to power the pump Output and return line with valves can be connected to an engine operating at aremote location The outer tank isdesigned with an accesshole for routing fuel linesif required for your application An optional volume meter can be mounted under the lid to measure the amount of fuel being dispensed TDGplacardsare located on each side of the tank A OuterTan with ...

Page 20: ...res that each operator reads and understands the using procedures and all related safety pre cautions outlined in this section A pre operation checklist is provided for the operator It is impor tant for both the personal safety and maintaining the good mechanical condition of the TransCube that this checklist is followed Before using the TransCube and each time there after the following areas shou...

Page 21: ...l and regulatory regulations relating to the transporting and handling of fuel Review the controls on the unit prior to using and as a part of the regular training program 1 Pump ON OFF This lever controls the power to the transfer pump on the top of the tank Move the lever up to turn the pump ON and down to turn OFF 2 Nozzle NOTE This hand held nozzle is used to transfer fuel Depress the trig ger...

Page 22: ...when required 5 Shut Off Valves The TransCube is designed with a line for drawing fuel out of the tank and a line for returning the unused fuel from the remote engine Turn the valve handle at right angles to the line to turn the valves off Align with the line to open the valve Always turn the valves off when not using the lines or when moving the unit 6 Optional Outlets The TransCube is designed w...

Page 23: ...nsed to use or trans port the TransCube Do not smoke around unit Do not allow others to smoke around unit OPERATING SAFETY Please remember it is important that you read and heed the safety signs on the Tran sCube Clean or replace all safety signs if they cannot be clearly read and understood They are there for your safety as well as the safety of others The safe use of this tank is strictly up to ...

Page 24: ...ged in any way Replace vent at the 60 month test b The ﬁll cap is designed with a 3 inch NPS stain less steel fusible viton ring that would melt when the temperature reaches 250 F Keep it in good condition Replace cap if it is dam aged in any way c The outer tank is vented to atmosphere through the hose slots under the lid Do not obstruct in any way 16 Fig 6 LEVELING Inner Outer a c b ...

Page 25: ...anchor the tie downs when trans porting Do not transport TransCube unless it is securely tied down to the vehicle frame The TransCube must be securely attached to its means of transport be it a custom trailer ﬂat bed trailer or skid Fig 7 MOUNTED ON CUSTOM TRAILER Brackets Schematic Trailer ...

Page 26: ...the frame with a steel cable to prevent it from falling between the tanks Keep cable in good working condition Do not disconnect c Fill the tank with a hand held nozzle d Watch the fuel gauge on tank while ﬁlling to only ﬁll to 95 capacity 95 is the legal capacity for the TransCube e Close and tighten ﬁll cap IMPORTANT Do not direct connect Take care not to spill any fuel FIRE HAZARD NO SMOKING To...

Page 27: ...control lever down Fig 9 TRANSPORT Lid Lock Pump Off b Turn the generator port valves off c Close and tighten ﬁll cap d Close or plug all auxiliary lines hoses or other connec tors with the plugs provided with the tank e Stow the hose and hand held nozzle under the cover f Close and lock hatch lid on the outer tank IMPORTANT The closure systems nearest to the contents of the IBC should be closed ﬁ...

Page 28: ...s d Thread the power unit fuel line hoses through the access slots on each side of the frame e Connect to the quick couplers on the tank outlets NOTE Use teﬂon tape on the threads to prevent leaking at the connection f Open tank valves and start engine g Close and lock lid to pre vent anyone from tamper ing with the fueling equip ment h Check the fuel gauge and reﬁll the tank when re quired to pre...

Page 29: ... and nozzle e Extend it to the tank needing to be refueled f Connect a power supply to the pump mini mum 20 amp rating g Turn the pump on h Use the hand held nozzle to transfer the fuel i Turn the pump off when the refueling is complet ed IMPORTANT Do not spill fuel into the interstice bund Wipe up any spills j Disconnect the power to the pump NOTE Use the optional fuel meter to monitor how much f...

Page 30: ...with an access hole above the gauge to allow for monitor ing the fuel level without the need to open the lid Fig 14 FUEL GAUGE Access Hole Gauge Fig 15 FORKLIFT POCKETS 9 Forklifts The base of the TransCube is de signed with pockets on all sides to allow access for the forks of a forklift A forklift can pick up the tank from any side when it is necessary to raise or maneouver the unit ...

Page 31: ...down tube check valve strainer and return port into the outlets Mount shut off valves to each line to allow the line to be turned off when required Fig 17 MANWAY ACCESS COVER 11 Manway Access Cover The top is designed with a cover to pro vide access to the in side of the tank when required Remove the anchor bolts and cover when it is required to enter the tank Always install a new gasket when re i...

Page 32: ...nsported from loca tion to location can be in an accident and damaged or damaged during use Any time the inner or outer tank is damaged impaired or compro mised in any way the tanks should be repaired and then retested up to 3 psi Diesel fuel is a hazardous material and must be treated as such Do not use the unit if it is damaged and take a chance with contaminating your worksite or the environmen...

Page 33: ...ral strength to allow stacking 2 high when full and 3 high when empty Always mate the corner brackets together to stabilize the pile Use only a hoist or forklift with the re quired lift capacity to raise lower or stack the tanks Fig 19 STORAGE AND HANDLING Stored Forklift ...

Page 34: ...It is recommended that the tank and all of its components be maintained in good condition at all times Develop a check list to use when verifying the condition of each component or system It should include but not be limited to Fuel level Pipes tubes valves and couplers Hoses nozzles and connections Leaks Bent broken or damaged compo nents Electrical wires terminals and con nections Stop leaks rep...

Page 35: ...cord Card and the date stamped on the Speci ﬁcation Plate c Wee ly and efore Transportin Visually check the interstice bund to verify that there have been no leaks from the primary tank or any spills during fuel trans fers If it has any sludge or liquid in it hand pump it into an approved container seal it and dispose of it in accord ance with local regulations Do not pour on the ground or put in ...

Page 36: ...ed out after the internal inspection Replace pressure vacuum relief valve with a plug for the leak test Reassemble the tank and install a new gas ket around the access cover Secure using x bolt nut assemblies Tighten to ft lbs torque to ensure there is no leakage Install a new pres sure vacuum relief valve that is avail able from Western Fi INNER TAN REMOVAL CLEANING With Tan Empty Remove the corn...

Page 37: ...Use this form to keep track of all tank inspections and testing Make copies of the next pages for your records Specification Double Wall Mobile Diesel Fuel Tank Western Global 290 Quarry Road Milford CT Toll Free F ...

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Page 39: ...sCube is a double walled tank for transporting diesel fuel from one location to another It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and solutions to the problems that you may encounter If you encounter a problem that is difﬁcult to solve even after having read through this trouble shooting section please c...

Page 40: ...S ARE APPROXIMATE SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE MODEL CAPACITY IMP US LITER GAL GAL 05TCG 110 132 500 10TCG 220 264 1000 20TCG 440 528 2000 30TCG 660 792 3000 50TCG 1040 1247 4725 DIMENSIONS IMPERIAL METRIC MM LENGTH WIDTH HEIGHT 45 1 4 1155 45 1 4 1155 33 838 45 1 4 1155 45 1 4 1155 52 1320 86 1 4 2190 45 1 4 1155 52 1320 90 1 2 2300 59 1 8 1500 52 1320 90 1 2 2300 90 1 2 2300 5...

Page 41: ...45 72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 5 3 6 10 25 50 90 140 225 435 750 1495 2600 4 2 2 4 7 18 37 66 103 166 321 553 1103 1917 1 8 4 5 9 15 35 70 125 200 310 610 1050 2100 3675 1 3 3 3 7 11 26 52 ...

Page 42: ... 1 6 1 6 1 6 1 6 1 6 1 6 1 8 1 8 TIGHTENING O RING FITTINGS 1 Inspect O ring and seat for dirt or obvious defects 2 On angle ﬁttings back the lock nut off until washer bottoms out at top of groove 3 Hand tighten ﬁtting until back up washer or washer face if straight ﬁtting bottoms on face and O ring is seated 4 Position angle ﬁttings by unscrewing no more than one turn 5 Tighten straight ﬁttings t...

Page 43: ...3 TYPICAL UN TEST CERTIFICATE ...

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Page 45: ... Signs Safety Training Sign Off Form Storage Safety Transport Safety Safety Sign ocations Speciﬁcations olt Torque ydraulic Fitting Torque Mechanical T Trouble Shooting I Introduction O Operation Cleaning Controls Field Use Machine reak In Machine Components re Operation Checklist To the New Operator or Owner R Record Form ...

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Page 48: ...treet Norwalk CT 06851 T 203 847 4300 F 203 847 4310 E info western us com ISSUE DATE MARCH 2010 PART TC0213US Western Global Inc 290 Quarry Road Milford CT 06460 T 203 847 4300 F 203 847 4310 E info western us com W www transcube net us ...

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