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13

8

ARM ASSEMBL

Y

8.

Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Wet the handle on
the Press Arm with soapy water. Slide a
Handgrip (31) onto the handle. Press a 1”
Round Inner Cap (49) into the other end of
the handle. Attach the Press Arm to one side
of the Press Frame (17) with two 5/16” x 2 1/2”
Bolts (22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the
same manner.

9.

Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 10.

Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).

Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).

10. Lubricate both axles on the Top Frame (55). 

Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 9
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.

10

50

50

46

3

22

46

49

44

17

44

49

31

Bracket

Lubricate Axle

45

47

55

48

45

44

69

70

6

48

47

Welded
Brackets

21

8

9

69

55

70

7

6

26. Note: The 3 1/2” Pulley (15) labelled in this

step is pre-attached. It is shown removed
for easy part identification. 

Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable is
routed around the Pulley as shown.
Tighten the 3/8” Nylon Locknut (21) and the
3/8” x 3 1/2” Bolt (16). 

27. Note: The 3 1/2” Pulley (15) labelled in this

step is pre-attached. It is shown removed
for easy part identification. 

Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Front Upright (42). Be sure that the Cable
Trap (66) is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown. 
Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 3/4” Bolt (71).

28. Attach the end of the Short Cable (58) to the

Long “U”-Bracket (57) with a 1/4” Nylon Lock-
nut (2) and a 1/4” Flat Washer (10). Do not
completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the nut, as shown in the
inset drawing.

26

27

28

CABLE ASSEMBL

Y

16

9

17

15

21

71

9

42

15

58

66

58

21

66

57

2

10

58

58

57

2

10

Summary of Contents for gym4000

Page 1: ...th this product or if you need to order replacement parts please call or write the ICON Health Fitness Ltd office ICON Health Fitness Ltd Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West...

Page 2: ...ICON Health Fitness Inc The cable diagram below shows the proper routing of the Short Cable 58 and the Long Cable 23 Use the diagram to be sure that the two cables and the cable traps have been assemb...

Page 3: ...he risk of serious injury read the following important precautions before using the home gym system WARNING Before beginning this or any exercise program consult your physician This is especially impo...

Page 4: ...NT TUBE To adjust the position of the Leg Press Plate 78 remove the L Pin 40 from the Press Adjustment Tube 79 and the Rocker Arm 32 Align a different set of holes in the Press Adjustment Tube with th...

Page 5: ...on the side shown Do not tighten the Nylon Locknuts yet FRAME ASSEMBLY 16 The instructions below describe how each part of the home gym system can be adjusted IMPORTANT When attaching the lat bar or...

Page 6: ...Be sure that the Press Adjustment Tube is oriented as shown Attach the Press Plate 78 to the Press Adjustment Tube 79 with a 5 16 x 2 1 2 Bolt 22 two 5 16 Flat Washers 8 and a 5 16 Nylon Locknut 3 33...

Page 7: ...Bolt 59 Attach the Press Frame 17 to the Base 4 with the 3 8 x 8 Bolt and a 3 8 Nylon Locknut 21 7 5 6 55 76 63 64 25 62 Lubricate Pins 60 20 62 3 4 Tube Welded Spacers 17 Lubricate 59 Pulley 21 75 61...

Page 8: ...Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of e...

Page 9: ...e 3 1 2 Low Pulley 77 Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the welded spacer on the Leg Lever 29 Tighten...

Page 10: ...e Long Cable 23 around the V Pulley 6 on the Right Arm 48 Be sure that the Cable is in the groove of the V Pulley and that the Long Cable Trap 50 is turned to hold the Cable in place Tighten the 3 8 x...

Page 11: ...ap 34 1 2 x 3 4 Spacer 61 1 Inner Cap 81 1 3 4 Square Inner Cap 44 2 Square Inner Cap 27 2 Square Outer Cap 51 1 x 7 8 Plastic Bushing 75 WLEMSY82000 R1000A REMOVE THIS PART IDENTIFICATION CHART FROM...

Page 12: ...1 2 Carriage Bolt 1 5 16 x 2 3 4 Carriage Bolt 14 3 8 x 2 Bolt 12 3 8 x 3 1 2 Bolt 16 1 4 x 3 4 Screw 18 5 16 x 2 1 2 Bolt 22 3 8 x 2 1 2 Bolt 7 5 16 x 5 Bolt 68 3 8 x 3 3 4 Bolt 71 3 8 x 8 Bolt 59 C...

Page 13: ...4 x 2 1 2 Carriage Bolt 39 1 Nylon Strap 40 1 L Pin 41 1 Backrest 42 1 Front Upright Key No Qty Description 43 2 1 4 x 2 1 2 Screw 44 10 1 3 4 Square Inner Cap 45 2 10 Pad 46 2 Press Arm 47 1 Left Ar...

Page 14: ...26 51 25 64 63 76 9 21 10 43 10 62 67 3 72 10 2 41 14 51 1 1 4 15 15 3 3 66 66 49 46 49 46 22 3 9 16 44 44 15 21 59 75 21 13 27 37 18 38 30 28 34 30 34 3 3 54 31 31 52 53 39 73 65 44 3 10 2 24 21 6 7...

Page 15: ...7 50 6 21 69 70 69 70 47 48 44 45 44 45 74 74 23 21 41 6 49 46 49 46 22 3 9 16 44 44 15 21 59 75 21 13 27 37 18 38 30 28 34 30 34 3 3 31 39 73 65 44 3 10 2 24 21 6 7 44 79 22 9 21 17 36 31 31 40 50 66...

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