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Proper routine maintenance of the generator will help prolong the life of the machine.  Please perform mainte-
nance checks and operations according to the schedule in Figure 9.

If there are any questions about the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 
8-5CST.

CAUTION: Never perform maintenance operations while the generator is running.

Recommended
Maintenance Schedule

Each 8 
hours or 
daily

First 8 
hours

Every 25 
hours

Every 3 
months or 
50 hours

Every 6 
months or 
100 hours

Every 
200 
Hours

Every 
year

As
necessary

Engine oil Check 

level

x

Replace

x

x*

x*

x

Air 
cleaner 
cartridge

Check

x

x

Clean

x

Spark plug Check/

clean

x

Change

x

x

Fuel tank

Check 
level

x

Clean

x

Oil Filter

Replace

x

  Figure 9 - Recommended maintenance schedule

* Clean/change more often under dusty conditions or operating under heavy load.

CLEANING THE GENERATOR

Never clean the generator when it is running! Never clean with a bucket of water or a hose.  Water can get inside 
the working parts of the generator and cause a short circuit or corrosion.

Always try to use the generator in a cool, dry place.  If the generator becomes dirty, clean the exterior with a damp 
cloth, a soft brush, a vacuum or compressed air. 

CHECKING THE OIL

Check the oil level of the generator according to the Recommended Maintenance Schedule in Figure 9.  The 
generator is equipped with an automatic shutoff to protect it from running on low oil.  The generator should be 
checked before each use for proper oil level.  This is a critical step for proper engine starting.  To check the oil 
level:
1. Make sure the generator is on a level surface.  
2. Clean around oil fill. Remove dipstick and wipe the dipstick with a clean 
rag. Insert the dipstick into the oil fill opening without screwing in. Remove 
the dipstick to check the oil mark. Add oil if the oil mark covers less than one 
half of the dipstick. 
3. Slowly add more oil and repeat step 2 until the oil mark reaches to the top 
of dipstick (Figure 10).  Do not over fill the crankcase. 
4. Reinstall oil dipstick.

MAINTENANCE & CARE

Figure 10 -  Oil Fill Opening, 
Dipstick and Oil Level

Summary of Contents for 5613K

Page 1: ...l supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy ye...

Page 2: ...tion General Safety Procedures Important Safety Instructions Generator Components Generator Preperation Starting the Generator Stopping the Generator Subsequent Startings of the Generator Using the Ge...

Page 3: ...al number Record generator information in the spaces provided below DATE OF PURCHASE ______________________________________________ PURCHASED FROM ______________________________________________ GENERA...

Page 4: ...include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped Before operating this generator read and observe all warnings cautions and instruction...

Page 5: ...s which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do not operate near an open flame Do not smoke near...

Page 6: ...tains important instructions for the WEN generator that should be followed during installation and maintenance of the generator Generators vibrate in normal use During and after the use of the generat...

Page 7: ...ns of the various components and controls of this generator GENERATOR COMPONENTS 2 1 2 3 4 5 6 7 Handle Fuel Gauge Fuel Tank Cap Choke Lever Hook Fuel Tank Switch 8 9 10 11 12 13 12 VDC Receptacle Cir...

Page 8: ...to the generator perform the following steps 1 Find a wooden block or a similarly sturdy item that is at least three inches thick Stack the end of the generator with the recoil starter onto the woode...

Page 9: ...holes in the handle bracket with the holes on the generator frame 2 Slide two bolts through the holes in the handle bracket and generator frame to hold the handle onto the frame 3 Secure the bolt in p...

Page 10: ...nticipated before the next oil changes Figure 1 Engine Oil Temperature Recommendations To add oil follow these steps 1 Make sure the generator is on a level surface Tilting the generator to assist in...

Page 11: ...l cap and wipe clean any spilled gasoline with a dry cloth IMPORTANT Never use an oil gasoline mixture Never use old gasoline Avoid getting dirt or water into the fuel tank Gasoline can age in the tan...

Page 12: ...attery disconnected for safety To use the electric start the battery needs to be connected To connect the battery 1 Remove the protective covering from the free end of the negative battery cable This...

Page 13: ...ry powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide po...

Page 14: ...l the engine starts NOTE If the en gine does not start after 2 3 seconds release the switch from the start position Keeping the switch in the START position too long can damage the starter 8 If engine...

Page 15: ...d from the lip of the oil fill opening slowly add oil until the engine crank case is filled Do not tilt the generator when adding oil 4 Reinstall and tighten oil cap before starting the engine Step 2...

Page 16: ...operating Clean up any spilled fuel before starting Empty the fuel tank before storing or transporting the generator Before transporting turn fuel valve to off position IMPORTANT Use only UNLEADED gas...

Page 17: ...inuous basis The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time seconds Many electrical devices such as refrigerators require short bursts...

Page 18: ...air conditioner 1200 1800 Saw miter 1200 1200 Microwave 1000 0 Well water pump 1000 1000 Saw reciprocating 960 1040 Sump pump 800 1200 Refrigerator freezer 800 1200 Furnace blower 800 1300 Computer 8...

Page 19: ...ps Watts 120V 8 wire 10 wire 12 wire 14 wire 16 wire 2 5 300 NR NR NR 375 250 5 600 NR NR 300 200 125 7 5 900 NR 350 200 125 100 10 1200 NR 250 150 100 50 15 1800 NR 150 100 65 NR NR Not Recommended F...

Page 20: ...r or a hose Water can get inside the working parts of the generator and cause a short circuit or corrosion Always try to use the generator in a cool dry place If the generator becomes dirty clean the...

Page 21: ...remove the fuel tank 2 Open the air cleaner clip and open the air cleaner cover Figure 11 Air Cleaner 3 Check and clean the air cleaner element replace with a new one if the element is damaged A good...

Page 22: ...d the spark plug base then re gap the spark plug 6 Screw the spark plug back into the spark plug hole using the spark plug wrench Do not over tighten spark plug Recommended tightening of spark plug is...

Page 23: ...any fuel and clean 9 Reinstall the fuel filter cup 10 Store the emptied gasoline in a suitable place CAUTION Do not store fuel for more than 3 months CAUTION Never place any type of storage cover on...

Page 24: ...32 50 inches Width 23 625 inches Height 27 inches Weight 330 lbs Engine Engine type 4 stroke OHV twin cylinder with forced air cooling system Spark plug gap 0 7 0 8 mm 0 028 0 031 in Spark plug torque...

Page 25: ...for 2 minutes and push the circuit reset button to the ON position Bad connecting wires cables If you are using an extension cord try a different one Bad electrical device connected to generator Try c...

Page 26: ...INDER HEAD ASSEMBLY SPARK PLUG ITEM STOCK DESCRIPTION 2 1 5613K 0201 CRANKCASE ASSEMBLY 2 2 5613K 0202 COTTER PIN 2 3 5613K 0203 FLAT WASHER 2 4 5613K 0204 GOVERNOR 2 5 5613K 0205 OIL SEAL 2 6 5613K 0...

Page 27: ...OIL PUMP ITEM STOCK DESCRIPTION 4 1 5613K 0401 CRANKSHAFT ASSY 4 3 5613K 0403 PUSH WASHER 4 4 5613K 0404 CONNECTING ROD 4 5 5613K 0405 PISTON 4 6 5613K 0406 PIN PISTON 4 7 5613K 0407 CLIP PISTON PIN 4...

Page 28: ...LUG 7 9 5613K 0709 FLANGE BOLT 7 10 5613K 0710 UNDERSIDE RIGHT SHIELD 7 11 5613K 0711 RIGHT SHIELD 7 12 5613K 0712 TUBE OIL FILTER 7 13 5613K 0713 EXTRA OIL FILTER 7 14 5613K 0714 ADIABATIC BOARD REGU...

Page 29: ...BOLT 10 14 5613K 1014 PIN 10 15 5613K 1015 STARTING MOTOR ASSEMBLY 10 16 5613K 1016 BOLT 10 17 5613K 1017 OIL PROTECTOR 10 18 5613K 1018 BOLT ITEM STOCK DESCRIPTION 11 1 5613K 1101 THROTTLE CONTROL A...

Page 30: ...AP 13 16 5613K 1316 CLIP LOCK CHAIN FIG 13 FUEL TANK ITEM STOCK DESCRIPTION 14 1 5613K 1401 FRAME 14 2 5613K 1402 REAR PLATE FRAME 14 3 5613K 1403 BOLT 14 4 5613K 1404 BOLT 14 5 5613K 1405 NUT 14 6 56...

Page 31: ...R 15 18 5613K 1518 GROUND TERMINAL 15 19 5613K 1519 SOCKET ASSY 15 20 5613K 1520 WATER PROOF COVER 15 21 5613K 1521 SOCKET ASSY 15 22 5613K 1522 WATER PROOF COVER 15 23 5613K 1523 SOCKET ASSY 15 24 56...

Page 32: ...7 5613K 1707 BRACKET FRAME CUSHION 17 8 5613K 1708 FRAME CUSHION 17 9 5613K 1709 WHEEL 17 10 5613K 1710 WHEEL AXLE 17 11 5613K 1711 WASHER 17 12 5613K 1712 LOCK NUT 17 13 5613K 1713 WASHER 17 14 5613K...

Page 33: ...33 WIRING DIAGRAM...

Page 34: ...anty included with this product Contact techsupport wenproducts com or 1 800 232 1195 to make arrangements for repairs and transportation When returning a product for warranty service the shipping cha...

Page 35: ...35 Thanks for remembering...

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