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10

USING THE GENERATOR FOR THE FIRST TIME

The following section describes steps necessary to prepare the generator for use.  If after reading this sec-
tion, you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for 
customer service. Failure to perform these steps properly can damage the generator or shorten its life. 

Step 1 - ADD OIL

The generator is shipped without oil.  User must add the proper amount of oil before operating the generator for 
the first time.  The oil capacity of the engine crankcase is 50.7 fl. oz.  For general use (above 40° F), we recommend 
30W, 4-stroke engine oil.  

ENGINE OIL RECOMMENDATIONS

Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications SJ, SL, or 
SM  (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart (Figure 1) that matches 
the starting temperature anticipated before the next oil changes. 

Figure 1 - Engine Oil Temperature Recommendations

To add oil, follow these steps

:

1. Make sure the generator is on a level surface.  Tilting the generator to assist in filling will cause oil to flow into 
engine areas and will cause damage.  Keep generator level!
2. Open the door.
3. Remove the dipstick from the engine. (Figure 2) 
4. Using a funnel or appropriate dispenser, add the correct amount of oil (50.7 fl.oz) into the crankcase.  The 
engine is equipped with a low oil sensor and will not start if the amount of oil is insufficient.  
5. To check the oil level, wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without 
screwing it in. Remove the dipstick to check the oil mark.
6. Slowly add more oil and repeat step 4 until the oil mark reaches to the top of the dipstick (Figure 2).  Do not 
overfill the crankcase.  The generator is equipped with a low-oil sensor and will not start if the amount of oil is 
insufficient.
7. Check for oil leaks. Tighten dipstick firmly.

GENERATOR PREPARATION

   

Figure 2 - Oil Fill Opening, 
Dipstick and Oil Level

Door

Summary of Contents for 5613K

Page 1: ...l supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy ye...

Page 2: ...tion General Safety Procedures Important Safety Instructions Generator Components Generator Preperation Starting the Generator Stopping the Generator Subsequent Startings of the Generator Using the Ge...

Page 3: ...al number Record generator information in the spaces provided below DATE OF PURCHASE ______________________________________________ PURCHASED FROM ______________________________________________ GENERA...

Page 4: ...include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped Before operating this generator read and observe all warnings cautions and instruction...

Page 5: ...s which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do not operate near an open flame Do not smoke near...

Page 6: ...tains important instructions for the WEN generator that should be followed during installation and maintenance of the generator Generators vibrate in normal use During and after the use of the generat...

Page 7: ...ns of the various components and controls of this generator GENERATOR COMPONENTS 2 1 2 3 4 5 6 7 Handle Fuel Gauge Fuel Tank Cap Choke Lever Hook Fuel Tank Switch 8 9 10 11 12 13 12 VDC Receptacle Cir...

Page 8: ...to the generator perform the following steps 1 Find a wooden block or a similarly sturdy item that is at least three inches thick Stack the end of the generator with the recoil starter onto the woode...

Page 9: ...holes in the handle bracket with the holes on the generator frame 2 Slide two bolts through the holes in the handle bracket and generator frame to hold the handle onto the frame 3 Secure the bolt in p...

Page 10: ...nticipated before the next oil changes Figure 1 Engine Oil Temperature Recommendations To add oil follow these steps 1 Make sure the generator is on a level surface Tilting the generator to assist in...

Page 11: ...l cap and wipe clean any spilled gasoline with a dry cloth IMPORTANT Never use an oil gasoline mixture Never use old gasoline Avoid getting dirt or water into the fuel tank Gasoline can age in the tan...

Page 12: ...attery disconnected for safety To use the electric start the battery needs to be connected To connect the battery 1 Remove the protective covering from the free end of the negative battery cable This...

Page 13: ...ry powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide po...

Page 14: ...l the engine starts NOTE If the en gine does not start after 2 3 seconds release the switch from the start position Keeping the switch in the START position too long can damage the starter 8 If engine...

Page 15: ...d from the lip of the oil fill opening slowly add oil until the engine crank case is filled Do not tilt the generator when adding oil 4 Reinstall and tighten oil cap before starting the engine Step 2...

Page 16: ...operating Clean up any spilled fuel before starting Empty the fuel tank before storing or transporting the generator Before transporting turn fuel valve to off position IMPORTANT Use only UNLEADED gas...

Page 17: ...inuous basis The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time seconds Many electrical devices such as refrigerators require short bursts...

Page 18: ...air conditioner 1200 1800 Saw miter 1200 1200 Microwave 1000 0 Well water pump 1000 1000 Saw reciprocating 960 1040 Sump pump 800 1200 Refrigerator freezer 800 1200 Furnace blower 800 1300 Computer 8...

Page 19: ...ps Watts 120V 8 wire 10 wire 12 wire 14 wire 16 wire 2 5 300 NR NR NR 375 250 5 600 NR NR 300 200 125 7 5 900 NR 350 200 125 100 10 1200 NR 250 150 100 50 15 1800 NR 150 100 65 NR NR Not Recommended F...

Page 20: ...r or a hose Water can get inside the working parts of the generator and cause a short circuit or corrosion Always try to use the generator in a cool dry place If the generator becomes dirty clean the...

Page 21: ...remove the fuel tank 2 Open the air cleaner clip and open the air cleaner cover Figure 11 Air Cleaner 3 Check and clean the air cleaner element replace with a new one if the element is damaged A good...

Page 22: ...d the spark plug base then re gap the spark plug 6 Screw the spark plug back into the spark plug hole using the spark plug wrench Do not over tighten spark plug Recommended tightening of spark plug is...

Page 23: ...any fuel and clean 9 Reinstall the fuel filter cup 10 Store the emptied gasoline in a suitable place CAUTION Do not store fuel for more than 3 months CAUTION Never place any type of storage cover on...

Page 24: ...32 50 inches Width 23 625 inches Height 27 inches Weight 330 lbs Engine Engine type 4 stroke OHV twin cylinder with forced air cooling system Spark plug gap 0 7 0 8 mm 0 028 0 031 in Spark plug torque...

Page 25: ...for 2 minutes and push the circuit reset button to the ON position Bad connecting wires cables If you are using an extension cord try a different one Bad electrical device connected to generator Try c...

Page 26: ...INDER HEAD ASSEMBLY SPARK PLUG ITEM STOCK DESCRIPTION 2 1 5613K 0201 CRANKCASE ASSEMBLY 2 2 5613K 0202 COTTER PIN 2 3 5613K 0203 FLAT WASHER 2 4 5613K 0204 GOVERNOR 2 5 5613K 0205 OIL SEAL 2 6 5613K 0...

Page 27: ...OIL PUMP ITEM STOCK DESCRIPTION 4 1 5613K 0401 CRANKSHAFT ASSY 4 3 5613K 0403 PUSH WASHER 4 4 5613K 0404 CONNECTING ROD 4 5 5613K 0405 PISTON 4 6 5613K 0406 PIN PISTON 4 7 5613K 0407 CLIP PISTON PIN 4...

Page 28: ...LUG 7 9 5613K 0709 FLANGE BOLT 7 10 5613K 0710 UNDERSIDE RIGHT SHIELD 7 11 5613K 0711 RIGHT SHIELD 7 12 5613K 0712 TUBE OIL FILTER 7 13 5613K 0713 EXTRA OIL FILTER 7 14 5613K 0714 ADIABATIC BOARD REGU...

Page 29: ...BOLT 10 14 5613K 1014 PIN 10 15 5613K 1015 STARTING MOTOR ASSEMBLY 10 16 5613K 1016 BOLT 10 17 5613K 1017 OIL PROTECTOR 10 18 5613K 1018 BOLT ITEM STOCK DESCRIPTION 11 1 5613K 1101 THROTTLE CONTROL A...

Page 30: ...AP 13 16 5613K 1316 CLIP LOCK CHAIN FIG 13 FUEL TANK ITEM STOCK DESCRIPTION 14 1 5613K 1401 FRAME 14 2 5613K 1402 REAR PLATE FRAME 14 3 5613K 1403 BOLT 14 4 5613K 1404 BOLT 14 5 5613K 1405 NUT 14 6 56...

Page 31: ...R 15 18 5613K 1518 GROUND TERMINAL 15 19 5613K 1519 SOCKET ASSY 15 20 5613K 1520 WATER PROOF COVER 15 21 5613K 1521 SOCKET ASSY 15 22 5613K 1522 WATER PROOF COVER 15 23 5613K 1523 SOCKET ASSY 15 24 56...

Page 32: ...7 5613K 1707 BRACKET FRAME CUSHION 17 8 5613K 1708 FRAME CUSHION 17 9 5613K 1709 WHEEL 17 10 5613K 1710 WHEEL AXLE 17 11 5613K 1711 WASHER 17 12 5613K 1712 LOCK NUT 17 13 5613K 1713 WASHER 17 14 5613K...

Page 33: ...33 WIRING DIAGRAM...

Page 34: ...anty included with this product Contact techsupport wenproducts com or 1 800 232 1195 to make arrangements for repairs and transportation When returning a product for warranty service the shipping cha...

Page 35: ...35 Thanks for remembering...

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