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TABLE OF CONTENTS

Installation

Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operating Instructions

General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operating the Kettle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cleaning Instructions

Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Service Parts

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Faucet  Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Mounting Bracket Assembly . . . . . . . . . . . . . . . . . . . . 9

Piping Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance

Inspection & Maintenance Check List  . . . . . . . . . . . . . . . . . . . . 11

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Vacuum Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Valve Periodic Testing Procedure . . . . . . . . . . . . 12

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . 14

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . . . 15

Operating Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 

Field Conversion Instructions - 

Natural Gas to Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . 17

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Summary of Contents for Cleveland Range KGT-12-T

Page 1: ...INSTALLATION OPERATION AND SERVICE MANUAL GAS TABLE TOP KETTLE MODEL KGT 6 T KGT 12 T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 Toll Free 1 800 338 2204 SE95010 Rev 3...

Page 2: ...EVELAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installatio...

Page 3: ...Service Parts Warranty 6 Faucet Assembly 6 Main Components 7 Console 8 Component Mounting Bracket Assembly 9 Piping Assembly 10 Maintenance Inspection Maintenance Check List 11 Calibrating Procedure 1...

Page 4: ...per make up air flow Do not obstruct the flow of combustion and ventilation air Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation...

Page 5: ...otection Associations NFPA96 regulations These standards have also been adopted by the National Building Code in Canada WATER The sealed jacket of the gas fired kettle is precharged with the correct a...

Page 6: ...er and will not operate in this condition see Reservoir Fill Procedures on page 13 of this manual 5 Vacuum Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches...

Page 7: ...his light indicates that the burner has been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted position However the kettle...

Page 8: ...Rinse kettle interior thoroughly then drain the rinse water 7 Using mild soapy water and a damp sponge wash the exterior of the kettle rinse and dry 8 Leave the cover off when the kettle is not in use...

Page 9: ...n factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY NO NO 1 KE50825 2 3 4 Spout 1 2 FA95022 Retaining Ring 1 3 FA05002 19 O Ring 1 4 KE51736 Long Faucet N...

Page 10: ...0 2 Handle 6 gallon 1 KE54670 3 Handle 12 gallon 1 12 FA05002 29 O Ring for Handle 1 13 KE95457 Label 1 14 FA11258 Hex Capa Screw 14 20x3 4 lg 4 15 SA95116 Marine Lock Replacement Kit 1 16 KE50997 Blo...

Page 11: ...g 2 8 KE50568 1 L E D Green 1 9 KE53469 2 Ignition Control Box 1 10 KE54308 High Voltage Lead Assembly 1 11 KE54309 Low Voltage Lead Assembly 1 12 WH KGT Wiring Harness 1 13 F01518 1 Gas Shut Off Valv...

Page 12: ...927 Component Plate Weldment 1 2 KE50753 7 Relay 1 4 KE53838 20 Transformer 120 24 1 KE53838 18 Transformer 220 24 1 5 KE53838 19 Transformer 120 16 1 KE53838 21 Transformer 220 16 1 6 KE00458 Solid S...

Page 13: ...t Elbow 3 4 NPT 1 8 KE01929 Feed Pipe Assembly 1 9 KE01500 2 Gas Burner Assembly 12 gallon kettle 1 KE01500 3 Gas Burner Assembly 6 gallon kettle 1 10 KE53406 11 Gas Orifice Natural Gas 12 gallon kett...

Page 14: ...LT HANDLE Check handle for tightness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check tha...

Page 15: ...s pressure relief valve We recommend this test be performed twice a year NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam...

Page 16: ...irections and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification DISTILLED WATER REQUIREMENTS Kettle When Red Low Water Light Capacity comes on add Dist...

Page 17: ...cycles ON stop venting and wait for kettle to cycle OFF before continuing 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMP...

Page 18: ...gallon 1 5 5 70 12 gallon 2 19 8 3 WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT 15 KETTLE JACKET FILLING DRAINING PROCEDURES DANGER EXTREMELY HOT SURFACES WOR...

Page 19: ...resistance from 0 to 50 000 ohms This resistance is compared to the resistance on the thermistor using a voltage comparator circuit inside the control box If the resistance is lower than the thermisto...

Page 20: ...FICE FITTING and remove MAIN ORIFICE Install new orifice from kit 7 Replace BURNER Check ORIFICE BURNER alignment insuring ORIFICE points straight into the center of the BURNER 8 Reconnect to gas supp...

Page 21: ...18 WIRING DIAGRAM...

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