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Under normal circumstances the kettle does not require
the draining of all fluid.  If the red “low water” light is on,
follow the Reservoir Fill Procedures (page 13) in this
manual.

If unit must be drained follow the procedures described
on the following pages.

Use only a mixture of water and rust inhibitor to refill
kettle jacket (see instructions below).

Contact your local water treatment company and
purchase rust inhibitor with the specifications described
below.

Recommended Corrosion
Inhibitors for Closed
Systems.

DESCRIPTION

Recommended for our units is a blend of SODIUM
NITRITE and BORAX for corrosion inhibition of ferrous
metals and axoles for copper and copper alloy
corrosion protection.  Product should be formulated for
hot or cold closed recalculating water systems.

Source the chemicals stated above from your local
water treatment company.  Mix only with water and
follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may
discharge into water supplies used for drinking or
washing or that could accidentally discharge into such
systems, or into stream accessible to animals.

Follow all Federal, State and local codes when
disposing of product.

Refill Quantities 

(water and

corrosion inhibitor mixture)

Kettle Size

U.S. Gallons

Liters

6 gallon

1.5

5.70

12 gallon

2.19

8.3

WARNING:

IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN

IRREVERSIBLE DAMAGE TO UNIT.

15

KETTLE JACKET FILLING &
DRAINING PROCEDURES

DANGER:

EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

Draining Procedure

1.

Shut off gas supply.

2.

Disconnect gas line and electrical connection.

3.

Remove bolts holding kettle to table.

4.

Pull ring on pressure relief valve to insure there is
no pressure within the kettle jacket.

5.

Remove filler plug (located next to the pressure
relief valve).

6.

Remove sight glass.

7.

Tilt kettle on its side (sight glass down) and allow
to drain.

8.

Tilt kettle upright and refill with water. Tilt kettle
again on its side and allow to drain. Repeat until
water drains clear.

Refilling Unit 

(when empty)

1.

Apply a thread sealant (i.e. Teflon tape) to the sight
glass threads and replace.

2.

Fill unit with a mixture of corrosion inhibitor and
distilled water until the water reaches the “HI” line
on the sight glass.

3.

Apply a thread sealant (i.e. Teflon tape) to the filler
plug threads and replace.

4.

Turn kettle on and check for leaks at sight glass
and filler plug.  See Vacuum Leak Test (page 12).

5.

Vent kettle. See Kettle Venting Instructions (page
14) for proper procedure.

Pressure Relief Valve

Drain

Plug

Cap

Sight

Glass

Filler Plug

DANGER:

PRESSURE RELIEF

VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER:

WORKING ON MACHINES

WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.

Summary of Contents for Cleveland Range KGT-12-T

Page 1: ...INSTALLATION OPERATION AND SERVICE MANUAL GAS TABLE TOP KETTLE MODEL KGT 6 T KGT 12 T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 Toll Free 1 800 338 2204 SE95010 Rev 3...

Page 2: ...EVELAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installatio...

Page 3: ...Service Parts Warranty 6 Faucet Assembly 6 Main Components 7 Console 8 Component Mounting Bracket Assembly 9 Piping Assembly 10 Maintenance Inspection Maintenance Check List 11 Calibrating Procedure 1...

Page 4: ...per make up air flow Do not obstruct the flow of combustion and ventilation air Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation...

Page 5: ...otection Associations NFPA96 regulations These standards have also been adopted by the National Building Code in Canada WATER The sealed jacket of the gas fired kettle is precharged with the correct a...

Page 6: ...er and will not operate in this condition see Reservoir Fill Procedures on page 13 of this manual 5 Vacuum Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches...

Page 7: ...his light indicates that the burner has been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted position However the kettle...

Page 8: ...Rinse kettle interior thoroughly then drain the rinse water 7 Using mild soapy water and a damp sponge wash the exterior of the kettle rinse and dry 8 Leave the cover off when the kettle is not in use...

Page 9: ...n factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY NO NO 1 KE50825 2 3 4 Spout 1 2 FA95022 Retaining Ring 1 3 FA05002 19 O Ring 1 4 KE51736 Long Faucet N...

Page 10: ...0 2 Handle 6 gallon 1 KE54670 3 Handle 12 gallon 1 12 FA05002 29 O Ring for Handle 1 13 KE95457 Label 1 14 FA11258 Hex Capa Screw 14 20x3 4 lg 4 15 SA95116 Marine Lock Replacement Kit 1 16 KE50997 Blo...

Page 11: ...g 2 8 KE50568 1 L E D Green 1 9 KE53469 2 Ignition Control Box 1 10 KE54308 High Voltage Lead Assembly 1 11 KE54309 Low Voltage Lead Assembly 1 12 WH KGT Wiring Harness 1 13 F01518 1 Gas Shut Off Valv...

Page 12: ...927 Component Plate Weldment 1 2 KE50753 7 Relay 1 4 KE53838 20 Transformer 120 24 1 KE53838 18 Transformer 220 24 1 5 KE53838 19 Transformer 120 16 1 KE53838 21 Transformer 220 16 1 6 KE00458 Solid S...

Page 13: ...t Elbow 3 4 NPT 1 8 KE01929 Feed Pipe Assembly 1 9 KE01500 2 Gas Burner Assembly 12 gallon kettle 1 KE01500 3 Gas Burner Assembly 6 gallon kettle 1 10 KE53406 11 Gas Orifice Natural Gas 12 gallon kett...

Page 14: ...LT HANDLE Check handle for tightness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check tha...

Page 15: ...s pressure relief valve We recommend this test be performed twice a year NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam...

Page 16: ...irections and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification DISTILLED WATER REQUIREMENTS Kettle When Red Low Water Light Capacity comes on add Dist...

Page 17: ...cycles ON stop venting and wait for kettle to cycle OFF before continuing 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMP...

Page 18: ...gallon 1 5 5 70 12 gallon 2 19 8 3 WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT 15 KETTLE JACKET FILLING DRAINING PROCEDURES DANGER EXTREMELY HOT SURFACES WOR...

Page 19: ...resistance from 0 to 50 000 ohms This resistance is compared to the resistance on the thermistor using a voltage comparator circuit inside the control box If the resistance is lower than the thermisto...

Page 20: ...FICE FITTING and remove MAIN ORIFICE Install new orifice from kit 7 Replace BURNER Check ORIFICE BURNER alignment insuring ORIFICE points straight into the center of the BURNER 8 Reconnect to gas supp...

Page 21: ...18 WIRING DIAGRAM...

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