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Electronic Control Card TS004E

Errors

10

Errors

10.1 Troubleshooting and error messages

Troubleshooting

In the case of an error, the red LED lights solid in the button 

STOP/RESET

. The outputs 6, 7, 8 signal

the error. 

The error message can be reset with the button 

STOP/RESET

 or with a LOW signal at terminal 2.

Error message

Issue

Output 6

Output 7

Output 8

Description

Position

overrun

HIGH

LOW

HIGH

The rotary indexing table/rotary indexing ring

overtravels the limit position. 

Causes:

Stop delay time too long

Holding brake is worn → Adjust the

holding brake→ see mounting instructions

TD0003A..., TD0070A..., TD0026A..., 

see

chapter 1.4

Motor over-

load 

(movement

timeout)

LOW

HIGH

HIGH

Position cam on output flange does not

reach the inductive sensor within 10 sec-

onds (timeout).

Output flange with mechanical friction

Emergency Stop contactors have

disconnected motor cables

Emergency Stop contactors with contact

issues

Star/delta bridge in motor not correct

Holding brake not fully opened (verify

correct 24 V supply)

No signal from sensor (terminal 

F

)

Short circuit

LOW

LOW

HIGH

Overload at 24 V outputs (output current >

100 mA / > 2 A)

Signal voltage peaks of > 30 V

Supply voltage > 30 V

Overtempera-

ture

LOW

LOW

HIGH

Motor too hot

Temperature switch triggers

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User manual_082018_1.0_en

Summary of Contents for TS004E

Page 1: ...ELECTRONIC CONTROL CARD TS004E USER MANUAL TD0080A EN00 0000 00 082018_1 0_EN ELECTRONIC CONTROL CARD TS004E USER MANUAL TD0080A EN00 0000 00 082018_1 0_EN...

Page 2: ...l data 9 4 1 Technical data Control Cad 9 4 2 Technical data Terminal PCB 9 4 3 Climatic environmental conditions operation 10 4 4 Climatic environmental conditions transportation and storage 10 4 5 D...

Page 3: ...l 10 21 8 3 7 Terminal C 21 8 3 8 Terminal D 21 8 3 9 Terminal E 21 9 Operation 22 9 1 Normal operation one direction of rotation 22 9 2 Forward reverse operation two directions of rotation 23 10 Erro...

Page 4: ...in the limits specified in this user manual and in the applicable documents The applicable documents are also part of the product The machinery must not be put into service until the machinery into wh...

Page 5: ...s Operating instructions and mounting instructions of all products belonging to the scope of delivery for example motor accessories attachment parts This includes among other things Delivery Type of m...

Page 6: ...dous situation which if not avoided can result in death or serious injury or equipment damage CAUTION CAUTION indicates a hazardous situation which if not avoided can result in injury or equipment dam...

Page 7: ...ation site of the product If the system integrator himself is not in the position to comply with any of these obligations the system integrator must impose compliance with these obligations on the ope...

Page 8: ...gnal to the processing station The motor is stopped when a delay time has elapsed which is set via the switches at the counter display This way the drive moves to a start position for the next cycle T...

Page 9: ...pean directive 2014 30 EU Harmonic current emissions Immunity Emissions EN 61000 3 EN 61000 4 EN 55014 1 Dimensions mm Eurocard 100 x 160 4 2 Technical data Terminal PCB Termi nal Function Level Remar...

Page 10: ...tor contactor reverse 14A B F Sensor Log 1 active Input 24 V 15B G Release brake Log 1 active Input 24 V 15A H Start state controlled Log 1 active Input 24 V 17B T Temperature sensor Log 0 active Inpu...

Page 11: ...Electronic Control Card TS004E Technical data 4 5 Dimensions Figure 1 Lengths in mm User manual_082018_1 0_en 11 29...

Page 12: ...hotographs of the damage Report the damage to WEISS GmbH 5 2 Packaging and shipment The product is delivered in an accurately fitting plastic packaging 5 3 Unpacking the product NOTICE ELECTROSTATIC D...

Page 13: ...ment damage The components of the product can be stored for a period of up to two years Conditions for the specified maximum storage duration Storage in original packaging Compliance with all specifie...

Page 14: ...e card holder has screw terminals on the left and right hand sides for the connection of the 24 V cables and the signal cables Housings All housings have a terminal PCB already mounted Front panel mou...

Page 15: ...r cable is switched by means of an electronic contactor solid state relay The contacts of the Emergency Stop contactors must be installed between the electronic contactor and the motor Refer to the in...

Page 16: ...g or disconnecting the electrical connections of the product Failure to follow these instructions will result in death or serious injury 8 1 Controls and status indicators 1 Button START The LED light...

Page 17: ...h cycle The basic increments for the stop delay are 20 40 or 80 ms This is set by means of a switch on the PCB The factor is set at the buttons of the counter indicator stop delay to a value between 0...

Page 18: ...erating modes BRAKE release INCHING and AUTOMATIC The key can be removed in any of the positions BRAKE release If you release the brake you can manually rotate the rotary indexing table rotary indexin...

Page 19: ...a complete cycle The start pulse must have a pulse width of at least 20 msec If the level remains HIGH this does not trigger a new start The jumper N 2H must be at the left position The terminal H ha...

Page 20: ...at the right hand posi tion Terminal 3 has no effect 8 2 8 Terminal T Temperature monitoring The temperature switch normally closed contact of motors with temperature monitoring can be connected to th...

Page 21: ...y indexing table rotary indexing ring is in a valid position The rotary indexing table rotary indexing ring is equipped with a position cam The inductive sensor detects this position cam and the signa...

Page 22: ...Electronic Control Card TS004E Operation 9 Operation 9 1 Normal operation one direction of rotation 22 29 User manual_082018_1 0_en...

Page 23: ...Electronic Control Card TS004E Operation 9 2 Forward reverse operation two directions of rotation User manual_082018_1 0_en 23 29...

Page 24: ...ust the holding brake see mounting instructions TD0003A TD0070A TD0026A see chapter 1 4 Motor over load movement timeout LOW HIGH HIGH Position cam on output flange does not reach the inductive sensor...

Page 25: ...ct in compliance with all applicable directives standards and safety regulations Environmental protection Dispose of lubricants greases residue of cleaning agents and other non recyclable materials ac...

Page 26: ...28806 Alcal de Henares Madrid Phone 34 91 830 06 86 Fax 34 91 830 06 87 E mail info weiss gmbh es UNITED KINGDOM WEISS UK Ltd Meridian House Winsford Ind Estate Winsford Cheshire CW7 3RG Phone 44 1606...

Page 27: ...12 3 Ordering spare parts WARNING UNSUITABLE SPARE PARTS AND ACCESSORIES Only use spare parts and accessories which are approved by the manufacturer Failure to follow these instructions can result in...

Page 28: ...control card TS004E Control card with Czech label 1 EH0004K 0000 0002 00 Terminal PCB 1 EH0004L 0000 0000 00 Card holder 1 EG0004R 0000 0001 00 Housings Screw mounting 1 EG0004F 0000 0001 00 Housings...

Page 29: ...WEISS GmbH Siemensstra e 17 74722 Buchen Telefon 06281 5208 0 Telefax 06281 5208 99 info weiss international com www weiss international com...

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