WEISS Pick-O-Mat PM1100 Assembly And Instruction Manual Download

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ASSEMBLY AND INSTRUCTIONS MANUAL

PICK-O-MAT

Mechanical system documentation

Pick-O-Mat PM1100 / PM1500

ENE 02-2014

TD0044A-EN00-0000-00

Summary of Contents for Pick-O-Mat PM1100

Page 1: ...ASSEMBLY AND INSTRUCTIONS MANUAL PICK O MAT Mechanical system documentation Pick O Mat PM1100 PM1500 ENE 02 2014 PM TD0044A EN00 0000 00...

Page 2: ...6281 52080 service weiss gmbh de www weiss gmbh de WEISS GmbH All rights in this document are the copyright of WEISS GmbH This document may not be copied or reproduced in whole or in part without the...

Page 3: ...azards 10 3 Product description 11 3 1 Structure 11 3 2 Function 12 3 2 1 Complete module 12 3 2 2 Lift module 12 3 2 3 Press module 12 3 3 Movement sequence 13 3 4 Crash safety 14 3 5 Technical data...

Page 4: ...ine 31 7 3 Operating personnel workstations 31 8 Malfunctions 32 8 1 Safety when remedying malfunctions 32 8 2 Errors Cause Remedy 32 8 3 Customer Service 32 9 Maintenance 33 9 1 Safety during mainten...

Page 5: ...ld be installed is conform with Directive 2006 42 EC and all other applicable directives governing its use Intended use also requires the observance of the included documention and compliance with the...

Page 6: ...ructions manual will be referred to as manual We reserve the right to undertake modifications because of technical developments to the data and illustrations contained in these instructions The operat...

Page 7: ...list The book symbol before a section of text indicates further applicable documents L The information symbol before a section of text indicates an additional note or an important tip for use 1 6 4 Fi...

Page 8: ...al protective clothing is provided for and used by operating mainte nance and repair personnel the operating manual and all other applicable documentation is maintained at all times in legible conditi...

Page 9: ...he machine when tasks are being per formed supplemental to the operating manual the operating instructions as specified in labour protection legislation and work equipment use legislation are complied...

Page 10: ...rts from our spare parts list or spare parts we have approved The mounting of ancillary equipment must be coordinated with us Injury of persons due to subsequent damage Impermissible modifications Imp...

Page 11: ...function of the rotating device refer to the supplied documentation of the respective rotary indexing table Fig 1 Components PM1100 Fig 2 Components PM1500 A Kinematics 1 Handling modules 2 Central d...

Page 12: ...hecking with the same cycle time The insertion movements can be smooth and harmonic however and ideally run without stop If procedural stops due to faults become necessary then the handling modules ha...

Page 13: ...cs it is necessary to switch the pneumatic valves already before the bottom dead centre because the dead time of the mechanism is too great at the bottom compared to the dwell time We recommend employ...

Page 14: ...3 5 1 General technical data 3 5 2 Type plate The type plate is fitted to the housing of the machine and contains the details described in the illustration The illustrated type plate is only an exampl...

Page 15: ...e insertion modules Of those linear without overlap about 30 mm 40 mm 30 mm 40 mm 25 mm 30 mm 25 mm 30 mm Vertical stroke lift module 58 3 mm 70 mm 58 3 mm 70 mm Vertical stroke press module 40 5 mm 4...

Page 16: ...Pick O Mat PM1100 PM1500 R02 2014 16 44 Product description 3 5 Technical data 3 3 5 8 Installation positions Approved installation position horizontal Fig 6 Installation positionPM1100 PM1500...

Page 17: ...1050 0 76 760 20 62 620 20 220 ca 412 ca 1040 363 ca 55 X 16 10 8 0 03 0 02 16 10 14 5 7 10 55 555 69 690 72 725 x Standard dimension other values aviable according to order 121 1210 92 925 25 95 28...

Page 18: ...hey are not fitted correctly The package unit can tilt slip out of the slings and fall Only lifting equipment with crossbeam trusses should be used The lifting slings should be fitted outside the supp...

Page 19: ...ts L The three covering screws need to be removed beforehand so that the shackles can be fastened The processing modules may have to be moved aside because they may be partially covering the threads F...

Page 20: ...sect damage and mould formation by treating chemically Roofed over Protected against rain Not exposed to vibrations Max 3 years with regular inspection of packaging Open Roofed over and sealed at a co...

Page 21: ...tor ventilations have a distance of at least 100 mm to other modules WARNING Injuries caused by incorrect installation The dimensions of the supporting ground and fastening equipment must sufficient s...

Page 22: ...e The module needs to be aligned horizontally with the levellers during the setup 5 3 2 Assembly without base body L The Pick o Mat assembly machine is delivered fully assembled mechanically Assembly...

Page 23: ...be pulled up out of the vertical guide For this the Pick o Mat needs to be in initial position outside top Unpinning and pinning of the gripper rail with the adapter plate is only possible in this di...

Page 24: ...d in the attached operation manuals Rotary indexing table TC T or TR and Rotary indexing table controller EF xxx Connection of motors and optional EF rotary indexing table controller The following mea...

Page 25: ...The shunt resistance must be measured and have a value of 10 MOhm The measurement must be recorded in a log The required safety equipment and emergency stop circuits are available and functioning cor...

Page 26: ...he outside top position of the gripper plate corresponds to the 0 angle of the hand ling cycle In this position the measuring system attached at the bottom end of the curve is also zeroised The follow...

Page 27: ...ly adjusted along all 3 axes Adjusting the adjustment spindles X and Z 1 Open the nuts at the point clamp 2 Fine adjustment by setting the nuts 3 Tighten nuts Adjusting the radial axis 1 Loosen the fa...

Page 28: ...in the T slot field so that the holder middle is always aligned towards the machine s middle 4 Tighten fastening screws 5 Tighten the clamp s screw Fig 13 Adjusting the lift module 1 Four fastening sc...

Page 29: ...crews The lift position can be adjusted radially on the PM1500 press module 1 Loosen the counternuts on the threaded rod 2 Adjust the stroke position turning the threaded rod 3 Tighten counternuts Fig...

Page 30: ...t has been ascertained that the machine is in a functionally reliable condition and no risk emanates from it during operation A visual inspection of the machine should be conducted prior to re commiss...

Page 31: ...he operator 7 3 Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro duct in which the machine is integrated WARNING Risk of injury...

Page 32: ...e Description of the malfunction that has occurred Time and attendant circumstances of the malfunction that has occurred Assumed cause You can contact our Customer Service from Monday to Friday betwee...

Page 33: ...ping All components energized with electrical power should be de energized Extinguished LED s on the servo drive do not mean that all components have been completely de energised Check by measuring to...

Page 34: ...ions damage to wires and compressed air hoses Excess grease Wipe off excess grease with a soft cloth 9 4 Maintenance 9 4 1 Rotary indexing tables The TC0320T rotary indexing table requires no maintena...

Page 35: ...oth Lubricating oil according to code CLP32 100 DIN EN 51517 part 3 ISO VG 32 100 Fig 15 Cleaning Lubricating the guides of the central drive 1 Guides The gears of the central drive require no mainten...

Page 36: ...1517 part 3 ISO VG 32 100 Fig 16 Cleaning the guides in the vertical stroke and horizontal stroke 1 Guides The linear guides in the vertical stroke and in the horizontal stroke need to be greased semi...

Page 37: ...pressure as minimal as possible 5 Tighten the counternut of the setting screws 6 Tighten fastening screws Fig 18 Adjusting the vertical guide 1 Fixing nut 2 Two fastening screws 3 Counternuts 4 Settin...

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