WEISS Pick-O-Mat PM1100, Assembly And Instruction Manual

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Pick-O-Mat • PM1100 / PM1500 • R02-2014 4/44
5.3. Assemble machine ................................................................................... 22
5.3.1. Assembly with base body ........................................................................... 22
5.3.2. Assembly without base body ...................................................................... 22
5.3.3. Mounting the adapter plate ......................................................................... 23
5.3.4. Electrical installation ................................................................................... 24
5.3.5. Installing the safety equipment ................................................................... 24
5.4. Instructions on disposal of packaging material .................................... 24
6. Commissioning ................................................................................................... 25
6.1. Safety during commissioning .................................................................. 25
6.2. Initial commissioning ............................................................................... 26
6.2.1. Configuring the machine zero point ............................................................ 26
6.2.2. Fine adjustment .......................................................................................... 27
6.2.3. Adjusting the lift module .............................................................................. 28
6.2.4. Adjusting the press module ......................................................................... 29
6.3. Recommissioning ..................................................................................... 30
7. Operation ............................................................................................................. 31
7.1. Safety during operation ............................................................................ 31
7.2. Operating the machine ............................................................................. 31
7.3. Operating personnel workstations .......................................................... 31
8. Malfunctions ........................................................................................................ 32
8.1. Safety when remedying malfunctions .................................................... 32
8.2. Errors / Cause / Remedy .......................................................................... 32
8.3. Customer Service ..................................................................................... 32
9. Maintenance ........................................................................................................ 33
9.1. Safety during maintenance ...................................................................... 33
9.2. Maintenance work ..................................................................................... 33
9.3. Inspections ................................................................................................ 34
9.3.1. Visual checks .............................................................................................. 34
9.4. Maintenance .............................................................................................. 34
9.4.1. Rotary indexing tables ................................................................................ 34
9.4.2. Central drive ................................................................................................ 35
9.4.3. Linear guides .............................................................................................. 36
9.4.4. Vertical guide, handling module .................................................................. 37
9.5. Repair ......................................................................................................... 37
10. Decommissioning / Dismantling / Disposal ...................................................... 38
10.1. Safety during decommissioning and dismantling ................................. 38
10.2. Decommissioning ..................................................................................... 38
10.2.1.Temporary decommissioning ..................................................................... 38
10.3. Dismantling and disposal ........................................................................ 38
10.3.1.Disposal of components ............................................................................. 39
11. Service and spare parts ...................................................................................... 40
11.1. Ordering spare parts ................................................................................ 40
11.2. Spare parts list .......................................................................................... 40
12. Appendix .............................................................................................................. 41
12.1. Illustration index ....................................................................................... 41
12.2. Index ........................................................................................................... 42
12.3. Personal notes .......................................................................................... 43