WEISS HL100, Installation And Operating Manual

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WEISS
Linear motor shafts HL50 - HL100 R07-2011 3/48
List of contents
1. Introduction ........................................................................................................... 5
1.1. Definition ....................................................................................................... 5
1.2. Correct use ................................................................................................... 5
1.3. Incorrect use ................................................................................................. 5
1.4. Laws / EC Directives / Norms ....................................................................... 5
1.5. EC Declaration .............................................................................................. 6
1.6. System-dependant documentation ............................................................... 6
1.7. Operating manual ......................................................................................... 7
1.8. Guarantee and liability .................................................................................. 8
2. Safety ..................................................................................................................... 9
2.1. Fundamental safety instructions ................................................................... 9
2.2. Safety equipment for the machine .............................................................. 10
2.3. Residual hazards ........................................................................................ 12
3. Product description ............................................................................................ 13
3.1. Structure ..................................................................................................... 13
3.2. Function ...................................................................................................... 14
3.3. Technical data ............................................................................................. 14
3.4. Electrical connections ................................................................................. 22
3.5. Option with tool connector .......................................................................... 25
3.6. Lubrication .................................................................................................. 26
4. Transportation ..................................................................................................... 27
4.1. Transportation damage ............................................................................... 27
4.2. Intermediate storage ................................................................................... 28
5. Installation ........................................................................................................... 29
5.1. Safety during installation ............................................................................. 29
5.2. Installation prerequisites ............................................................................. 29
5.3. Assemble machine ...................................................................................... 30
5.4. Assembly suggestions ................................................................................ 30
5.5. Weiss Tool-Connector ................................................................................ 31
5.6. Installing the safety equipment ................................................................... 32
5.7. Instructions on disposal of packaging material ........................................... 32
6. Commissioning ................................................................................................... 33
6.1. Safety during commissioning ...................................................................... 33
6.2. Initial commissioning ................................................................................... 34
6.3. Recommissioning ........................................................................................ 34
7. Operation ............................................................................................................. 35
7.1. Safety during operation ............................................................................... 35
7.2. Operating the machine ................................................................................ 35
7.3. Operating personnel workstations .............................................................. 35
8. Malfunctions ........................................................................................................ 36
8.1. Safety when remedying malfunctions ......................................................... 36
8.2. Errors / Cause / Remedy ............................................................................ 36
8.3. Customer Service ....................................................................................... 36
9. Maintenance ........................................................................................................ 37
9.1. Safety during maintenance ......................................................................... 37
9.2. Maintenance work ....................................................................................... 38
9.3. Inspections .................................................................................................. 38
9.4. Maintenance ............................................................................................... 39
9.5. Repair ......................................................................................................... 40
10. Decommissioning / Dismantling / Disposal ...................................................... 41
10.1. Safety during decommissioning and dismantling ........................................ 41
10.2. Decommissioning ........................................................................................ 41
10.3. Dismantling and disposal ............................................................................ 42
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