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WEISS HL100, Installation And Operating Manual

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WEISS HL100 Installation And Operating Manual Download Page 7

WEISS

Linear motor shafts HL50 - HL100 R07-2011

7/48

Introduction

1.7 Operating manual

1

1.7

Operating manual

This operating manual is a translation of the original operating manual and is part 

of the scope of delivery.

We reserve the right to undertake modifications resulting from further technological 
development which diverge from the data and illustrations contained in this operating 
manual.

The operating manual and the associated valid documentation are not subject to an auto-
matic revision service.

Information on the respective current edition can be obtained from the manufacturer.

Local regulations must be heeded.

This operating manual describes handling of the machine and contains important instruc-
tions and information to assist you in correct use of the machine.

The operating manual is designed for trained technical personnel and instructed persons.  
It should be kept at the location of use of the machine at all times and read, understood 
and applied by all persons entrusted with work on or with the machine.

Safety instructions in individual chapters should be observed.

1.7.1

Explanation of safety instructions in this manual

This manual contains instructions which you should observe for your personal safety and 
to avoid material damage.

Safety instructions for your personal safety are highlighted by a sign containing a warning 
triangle and signal word.  The associated text describes the hazard involved, avoidance 
options and the consequences of a failure to heed the safety instruction.

General instructions or instructions relating to possible material damage are highlighted 
by a sign without a warning triangle.

They are, depending on the degree of risk involved, illustrated as follows:

A warning triangle with the signal word DANGER 
indicates an immediate hazardous situation which, if 
not avoided, will lead to fatalities or grievous injuries.

A warning triangle with the signal word WARNING 
indicates an potential hazardous situation which, if 
not avoided, can lead to fatalities or grievous injuries.

A warning triangle with the signal word CAUTION 
indicates an potential hazardous situation which, if 
not avoided, can lead to light or medium injuries.

A sign with the signal word NOTICE indicates 
potential material damage or provides additional 
information which should be observed when 
operating the machine.

Summary of Contents for HL100

Page 1: ...Installation and operating manual Mechanical system documentation 980 208018000 EN 07 2011 Compact linear motor shafts HL50 HL100 ...

Page 2: ...ce weiss gmbh de www weiss gmbh de WEISS GmbH All rights in this document are the copyright of WEISSGmbH This document may not be copied or reproduced in whole or in part without the written permission of WEISS GmbH This document is only intended for the user of the product described and may not be passed on to third parties in particular competitors Revisions Date Revision Chapter Reason 15 10 20...

Page 3: ... 1 Safety during installation 29 5 2 Installation prerequisites 29 5 3 Assemble machine 30 5 4 Assembly suggestions 30 5 5 Weiss Tool Connector 31 5 6 Installing the safety equipment 32 5 7 Instructions on disposal of packaging material 32 6 Commissioning 33 6 1 Safety during commissioning 33 6 2 Initial commissioning 34 6 3 Recommissioning 34 7 Operation 35 7 1 Safety during operation 35 7 2 Oper...

Page 4: ...s 43 12 Appendix 44 12 1 Index 44 12 2 Personal notes 46 Illustration index General view of the linear motor shaft 13 Example of a type plate 16 Installation positions 17 Plug in connections 22 Tool connector 25 Connection automatic lubrication 26 Gripper front side 31 Gripper left 31 Gripper right 32 1 2 ...

Page 5: ... other Directives governing use has been determined and confirmed Observance of the accompanying documentation and adherence to maintenance regulations are also component parts of correct use 1 3 Incorrect use Any use of the machine above or beyond the directions for correct use is regarded as incorrect and prohibited The machine must not be subjected to loads that exceed the maximum limits The ma...

Page 6: ... machines to a machine in terms of the directive 2006 42 EC Commissioning is prohibited until it has been established that the machine into which the aforementioned product should be installed satisfies the provisions of the EC Machinery Directive and that a Declaration of Conformity in accordance with EC Machinery Direc tive 2006 42 EC Annex II A has been issued 1 6 System dependant documentation...

Page 7: ...ters should be observed 1 7 1 Explanation of safety instructions in this manual This manual contains instructions which you should observe for your personal safety and to avoid material damage Safety instructions for your personal safety are highlighted by a sign containing a warning triangle and signal word The associated text describes the hazard involved avoidance options and the consequences o...

Page 8: ...l of a list The book symbol before a section of text indicates additional applicable docu ments L The information symbol before a section of text marks an additional note or an important tip for use 1 7 3 Figures The figures used are examples There may be differences between the illustrations and the actual delivery 1 7 4 Index of valid pages Pages of this operating manual including the title page...

Page 9: ...d personal protective clothing is provided for and used by operating mainte nance and repair personnel the operating manual and all other applicable documentation is maintained at all times in legible condition and is accessible at the implementation site of the machine Ensure that all personnel who must execute activities tasks on the machine can access the operating manual at all times only adeq...

Page 10: ... the machine when tasks are being per formed supplemental to the operating manual the operating instructions as specified in labour protection legislation and work equipment use legislation are complied with the operator or supervisory personnel are informed in the event of malfunction required personal protective clothing is used The following work described in this operating manual should only b...

Page 11: ... the machine These include Safety housing with monitored safety door Emergency stop circuit Light barriers or switch mats Warning indicators Attach danger sign at the access point of the entire machine L We also recommend that the danger signs shown in chapter 2 2 are attached in an enlarged form at the access points to the protection area of the entire machine Danger sign Meaning Prohibited for p...

Page 12: ...Only correct use is permitted Injuries caused by an explosion Incorrect spare pats mounting of ancillary equipment The use of incorrect spare parts or the mounting of unauthorised ancillary equipment can lead to subsequent damage with the risk of injury Only use spare parts from our spare parts list or spare parts we have approved The mounting of ancillary equipment must be coordinated with us Inj...

Page 13: ...e operator Mounting position is left or right The electric connections are made via a multi purpose plug One connection for a lubri cation unit for automatic lubrication is available see chap 3 6 Lubrication on page 26 Multi purpose plug and connection for a lubrication are mounted freely accessible at the secondary part An incremental magnetic length measuring system is employed The reference mot...

Page 14: ...which is permissible for the repeated movement to the same position even after repeated switch on and off It is influenced by external and internal temperature changes as well as the condition of the mechanical stops for the referencing The specified repeat accuracy only applies at a constant temperature of 20 C and without any external strain 3 3 Technical data Linear motor shaft HL50 HL100 Max d...

Page 15: ...acy measuring system 10 µm transmitter tape measure at 20 C Reference marks none Measuring system absolute BISS C mode Type AHP 1 Voltage supply 5 V 5 80 mA max Absolute signals BISS C Measuring length max 512 mm Resolution 19 bits Standardisation 1024 mm Accuracy measuring system 5 µm transmitter tape measure at 20 C Measuring system absolute BISS C mode Type AHP 1 Voltage supply 5 V 5 80 mA max ...

Page 16: ...ype plate fitted by the manufacturer is concealed by any other structures Fig 2 Example of a type plate 3 3 5 Ambient conditions Additional barcode serial number Type Serial Number Stroke Measurement system Year of construction Weight sinus cosinus measurement system with pole pitch of 1 mm type horiz serial weight encoder year www weiss gmbh de HLXXXXT XX HLXXXXXX XX mm sin cos 1 XXXX XX kg WEISS...

Page 17: ...allation positions for the machine are horizontal and vertical at any angles Fig 3 Installation positions At all non horizontal installation positions an appropriate brake ap plication has to be privided i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 18: ... mm 3 3 10 H7 79 5 x 9 tief 8 7 16 7 10 3 M6 38 31 5 13 4 H 7 26 4 5 5 31 8 13 4 4 5 H 7 26 52 86 3 6 46 40 40 160 x 1 0 H 7 52 66 55 A 55 L 2 x 6 52 H7 146 6 52 3 6 65 10 M 10 H7 3 x 5 H 7 4 5 4 H7 4 H 7 4 5 Stroke L A at numbers holding brake 0 1 2 150 Hub 160 Hub 209 Hub 258 L 110 300 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i...

Page 19: ...he drill holes and pinholes 0 02 mm Alternative Mounting flange wide Tolerance of the drill holes and pinholes 0 02 mm 49 49 70 80 61 70 80 61 24 3 6 6 52 12 11 6 4 81 120 H 7 5 146 x 160 95 112 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 20: ... 24 6 24 24 4 5 4 H7 4 5 H 7 4 4 H7 4 5 6 4 H 7 140 160 76 90 10 H7 10 H7 3 6 12 6 M 4 x 5 H 7 75 111 A 65 5 L 64 5 100 120 64 5 175 39 5 39 5 65 5 40 4 8 7 38 87 3 H7 10 x9tief 16 7 18 M6 4 3 Stroke L A at numbers holding brake 0 1 2 150 Hub 175 Hub 215 Hub 255 L 129 300 450 0 1 2 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i...

Page 21: ...e drill holes and pinholes 0 02 mm Alternative Mounting flange wide Tolerance of the drill holes and pinholes 0 02 mm 88 100 100 62 88 22 22 62 32 5 132 155 H 7 6 x 175 8 6 12 75 15 9 150 130 110 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 22: ...ied with the electrical package 3 4 1 Plug in connections The multi purpose plug for motor cable and measuring system are mounted in an easily accessible and rotatable manner on the primary part of the machine A connector A to connect a 24 Volt holding brake is available Fig 4 Plug in connections A i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 23: ... 4 2 1 Encoder connection to the drive Pin assignment InterContec yTec 12 pin EEDA101MR04000001000 10 7 12 8 4 1 9 2 3 5 6 11 GND 5V A B A Sense GND B Sense 5V R R 1 2 3 4 6 7 8 5 10 11 12 9 E 1 2 1 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 24: ... 3 4 2 2 Motor connection to the drive Pin assignment InterContec yTec 9 pin EEDA101MR04000001000 4 1 2 3 5 A B C PE U V W PE PTC B PTC B n c 3 4 C 2 1 B 5 A E 1 2 2 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 25: ... provided the customer are connected via a 3 pin M8 plug 1 e g RSMCK3 type The electrical signals are applied as follows M8 Bush 1 E1 Input 1 M8 Bush 2 E2 Input 2 M8 Bush 3 E3 Input 3 M8 Bush 4 E4 Input 4 Fig 5 Tool connector 19 19 0 1 0 1 0 05 0 05 26 26 0 1 0 1 0 02 0 02 13 13 0 1 0 1 0 02 0 02 34 3 34 3 R R12 5 12 5 25 25 6 3 6 3 81 9 81 9 13 50 50 120 120 Ø Ø 4 4 H7 H7 M M 4 4 15 15 0 05 0 05 ...

Page 26: ...ls see chap 9 4 1 Grease the machine on page 39 Version with automatic lubrication Instead of the lubrication nipples there is a connection with an automatic lubrication built in Specifications for the automatic lubrication are described in the respective docu mentation Fig 6 Connection automatic lubrication i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i ...

Page 27: ...amage detected should be immediately reported to and confirmed by the transportation company Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part The magnetic pull increases very strongly at close range 150 mm Magnetisable mate rials but also linear motor shafts mutually are attracted with a great force Only carry the shafts individually Do not...

Page 28: ...gainst insect damage and mould formation through chemical treatment Roofed over Protected against rain Not exposed to vibrations Max 3 years with regular inspection of packaging Open Roofed over and sealed at a constant temperature and air humidity 5 C T 60 C 50 relative humidity No sudden temperature fluc tuation and controlled ventila tion with filter free of dirt and dust No aggressive vapours ...

Page 29: ...nstallation preparation Open the packaging unit prior to the assembly and remove the machine from the packaging unit The customer s bores must be made based on the hole pattern in Chapter 3 3 7 The attachment screws must be at hand Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part The magnetic pull increases very strongly at close range 150 ...

Page 30: ...e machine at the assembly position 2 Tighten the attachment screws however not all the way 3 Drive a dowel pin into each of the two front pin holes 4 Align the machine in the groove 5 Tighten the attachment screws all the way 6 Make electrical connections in accordance with the circuit diagrams 5 4 3 Mounting of attachment parts The existing drill holes must be used to attach the attachment parts ...

Page 31: ... motor shafts HL50 HL100 R07 2011 31 48 Installation 5 5 Weiss Tool Connector 5 5 5 Weiss Tool Connector 5 5 1 Adaption gripper on front side Fig 7 Gripper front side 5 5 2 Adaption gripper left Fig 8 Gripper left ...

Page 32: ...ght 5 6 Installing the safety equipment The operator is responsible for providing for safety equipment and emergency stop but tons The machine may not be operated without suitable safety equipment 5 7 Instructions on disposal of packaging material Packaging materials should be reused or disposed of correctly in compliance with natio nal regulations ...

Page 33: ...be recorded in a log The required safety equipment and emergency stop circuits are available and functioning correctly Prior to commissioning the machine check whether the drive is undamaged and not blocked all connections have been correctly established no other hazard sources are present no foreign materials tools or other objects are lying in the operating area of the machine The following shou...

Page 34: ...g from an operationally unsafe machine An operationally unsafe machine can cause injuries and material damage Recommis sioning should only be realised after it has been ascertained that the machine is in a functionally reliable condition and no risk emanate from it during operation A visual inspection of the machine should be conducted prior to re commissioning The following should be checked and ...

Page 35: ...lity of the operator 7 3 Operating personnel workstations The operating personnel workstations are determined by the operator of the plant or pro duct in which the machine is integrated Risk of injury due to incorrect alteration of operating parameters Improper changes of operating parameters can cause unforeseeable system behaviour Operating parameters should only be changed by authorised personn...

Page 36: ...e and attendant circumstances of the malfunction that has occurred Assumed cause You can contact our Customer Service from Monday to Friday between 08 00 and 17 00 at the Service number 49 0 6281 5208 0 or at service weiss gmbh de An answering machine will provide you with information outside of the abovementioned hours Injury of non authorised personnel Malfunctions should only be remedied by ins...

Page 37: ...g All components energized with electrical power should be de energized Extinguished LED s on the servo amplifier do not mean that all components have been completely de energised Check by measuring to ensure that all components are de energised Work on electrical equipment may only commence if the voltage is less than 42 VDC Injury of non authorised personnel Maintenance work should only be reali...

Page 38: ...lly across a full stroke and check the free movement running noise 9 3 2 Conducting a six monthly visual inspection Conduct a visual inspection for loose bolt or pin connections damage to wires and compressed air hoses excessive lubricants on the secondary part Wipe off excessive lubricants with a soft rag Damages to the primary and secondary part For the model with automatic lubrication Damage to...

Page 39: ...d held grease gun from Weiss see the operating manual for the hand held grease gun Art No LUBEMAN 0800 00 0 9 4 1 1 Grease a First lubricating by the factory and re lubricating with LE special grease Synth EP2 with qualities as follows Standard for cleanness by FDA guideline 21 CFR 178 3570 Clearance by NSF H1 National Sanitary Foundation Alternative the use of a comparable grease is possible b Us...

Page 40: ...atic lubrication For the replacement of the grease cartridge please see the operating manual for automatic lubrication which is included in delivery 9 5 Repair The operator should not perform any maintenance or repair work on the machine Should maintenance or repair work become necessary the customer service of WEISS GmbH is to be contacted ...

Page 41: ...e machine with a notice which clearly indicates that the the machine is ulti mately shut down Strong magnetic fields Strong magnetic fields are emitted from the permanent magnets of the secondary part The magnetic pull increases very strongly at close range 150 mm Magnetisable mate rials but also linear motor shafts mutually are attracted with a great force Disassembly only by qualified trained an...

Page 42: ...le Wear personal protective clothing and protective equipment 10 3 1 Disposal of components Modules should be disposed of correctly Incorrect disposal of modules can cause environmental damage and will be prose cuted Dispose of modules in compliance with valid local regulations Ensure that auxiliary operational media are disposed of in compliance with environmental protection regula tions Local re...

Page 43: ...ng spare parts Serial number of the machine Order number of the spare part obtained from the spare parts list Number of spare parts required Please send your spare parts order to WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D 74722 Buchen Odw Tel 49 0 6281 5208 0 Fax 49 0 6281 5208 99 eMail service weiss gmbh de Internet http www weiss gmbh de All our representative addresses can be obtained...

Page 44: ...y Directive 5 Directive 2006 95 EC Low voltage directive 5 E EMC legislation 9 Emergency stop circuit 11 Emission sound pressure A weighted 15 G Gases or radiation 5 H Hand held grease gun 6 26 39 Handling system 5 I Implants metal 12 L Linear motor 5 Linear motor shaft 14 15 Lubricating nipple 6 26 39 Lubrication pump automatic 6 Lubrication automatic 13 26 M Machine noncomplete 5 Magnetic fields...

Page 45: ... 10 R Reference motion 13 Regulator parameters 33 Repeat accuracy 14 Revisions 2 S Safety concept 11 12 Safety instructions 7 9 10 33 Secondary part 13 14 33 38 Servo amplifier 22 34 Size 13 Standards harmonised 5 State of the art 5 Stroke length 13 14 T Tool connector 25 V VDE regulations 9 Visual inspection 34 W WAS handling Control HL 34 36 WAS handling Steuerung HL 6 WAS handling Windows progr...

Page 46: ...Linear motor shafts HL50 HL100 R07 2011 46 48 WEISS Appendix 12 2 Personal notes 12 12 2 Personal notes 1 2 ...

Page 47: ...WEISS Linear motor shafts HL50 HL100 R07 2011 47 48 Appendix 12 2 Personal notes 12 1 2 ...

Page 48: ...Weiss GmbH Sondermaschinentechnik Siemensstraße 17 D 74722 Buchen Telefon 49 0 6281 5208 0 Fax 49 0 6281 520899 info weiss gmbh de www weiss gmbh de WEISS ...

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