Weil-McLain HE (Series 2) Manual Download Page 110

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Part number 550-100-180/0917

110

&IGURE

Burner, blower, venturi and gas train

Replacement parts

(continued)

Go to www.weil-mclain.com to locate Weil-McLain distributors

SlimFit

Series 2

COMMERCIAL

CONDENSING

GAS

FIRED

WATER

BOILER

—

Boiler Manual

Item

Description

Part Number

100

Piping end combustion chamber access plate kit (plate, gasket, insulation, hardware) (Not shown)

383-600-231

110

Burner kit, SF2000 (burner, insulation ring, plate, hardware)

383-600-232

120

Burner kit, SF1500 (burner, insulation ring, plate, hardware)

383-600-280

130

Burner kit, SF1000 (burner, insulation ring, plate, hardware)

383-600-281

140

Burner cover plate kit (plate, insulation, hardware) (Not shown)

383-600-233

150

Mixing tube kit (Mixing tube, ﬂapper valve, gasket, hardware)

383-600-234

160

Flapper valve kit (ﬂapper valve, hardware)

383-600-235

170

Blower kit, SF2000 (blower, o-ring, hardware)

383-600-236

180

Blower kit, SF1500 (blower, o-ring, hardware)

383-600-282

190

Blower kit, SF1000 (blower, o-ring, hardware)

383-600-283

200

Venturi kit, SF2000 (venturi, o-ring, gasket, hardware)

383-600-237

210

Venturi kit, SF1500 (venturi, o-ring, gasket, hardware)

383-600-284

220

Venturi kit, SF1000 (venturi, o-ring, gasket, hardware)

383-600-285

230

Gas manifold, SF1000L (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-238

270

Gas manifold, SF1000R (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-239

280

Gas manifold, SF1500L (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-240

290

Gas manifold, SF1500R (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-241

300

Gas manifold, SF2000L (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-242

310

Gas manifold, SF2000R (Manifold, gasket, manual gas valve, o-rings, hardware)

383-600-243

320

Manual gas valve, T-handle, SF1000/1500

383-600-244

330

Manual gas valve, T-handle, SF2000

383-600-245

340

Automatic gas valve kit, SF1000 (Automatic valve, plastic reference line tubing, hardware)

383-600-246

350

Automatic gas valve kit, SF1500/2000 (Automatic valve, plastic reference line tubing, hardware)

383-600-286

360

Air inlet box kit (Box, hardware)

383-600-251

370

Air inlet hose kit (Hose, hardware)

383-600-252

390

Gas manifold pipe kit, SF1000L (Pipe, sealant, gasket, hardware)

383-600-291

400

Gas manifold pipe kit, SF1000R (Pipe, sealant, gasket, hardware)

383-600-292

410

Gas manifold pipe kit, SF1500L (Pipe, sealant, gasket, hardware)

383-600-293

420

Gas manifold pipe kit, SF1500R (Pipe, sealant, gasket, hardware)

383-600-294

430

Gas manifold pipe kit, SF2000L (Pipe, sealant, gasket, hardware)

383-600-295

440

Gas manifold pipe kit, SF2000R (Pipe, sealant, gasket, hardware)

383-600-296

450

SF1000
Oriﬁce plate

SF1500

SF2000

383-600-301
383-600-302
383-600-303

460

Acoustic adapter, SF1000 only

383-600-307

Summary of Contents for HE (Series 2)

Page 1: ...everepersonalinjury death or substantial property damage DO NOT operate the boiler during construction unless combustion air is piped to the boiler air inlet from a dust free and contaminant free area...

Page 2: ...therearsection measuresflamesignal LAME INSPECTION WINDOW Thequartzglasswindowsprovidesaviewoftheburnersurfaceandflame onelocated on each boiler end section 7ATER OUTLET PIPE SYSTEM SUPPLY v mANGED 7A...

Page 3: ...trol display is factory mounted on front cleanout access side but can be field relocated on burner end as instruct ed in this manual See page 6 for details 2IGHT HAND SUFlX 2 r Cleanoutpanelaccessison...

Page 4: ...g 93 AINTENANCE 2EPLACEMENT PARTS IMENSIONS 2ATINGS 3LIM IT 3ERIES BOILERS NSTALLATION AND 3ERVICE ERTIlCATE NSTALLATION AND AS OILER ATA OLLECTION 3HEET Contents The following defined terms are used...

Page 5: ...hashavingasecurity system installed that operates during power outages senses low temperature and initi ates an effective action Consult with your boilercontractororahomesecurityagency F ANY PART OF A...

Page 6: ...m foundation size is listed in Figure 1 4 Foundationmaybeofwood brickorconcrete minimum2inches thick construction 5 If flooding is possible elevate boiler sufficiently to prevent water from reaching b...

Page 7: ...irements Clearances from combustible materials 1 Hot water pipes at least 1 2 from combustible materials 2 Vent pipe at least 3 16 from combustible materials 3 See Figure 2 for other clearance minimum...

Page 8: ...loorisunevenorifthereisadanger of flooding Size foundation to allow for clearanceandspacingdimensionsshown in either Figure 4 or Figure 6 4 Chalk lineboilerlocationsonfoundation or boiler room floor 5...

Page 9: ...d IGURE Side by side installation of multiple SlimFit boilers using left hand and right hand boilers together Verify that boiler placement and clearances comply with all applicable codes SlimFit Serie...

Page 10: ...SlimFit boiler Failuretocomplywiththeabovewarningscouldresult inseverepersonalinjury deathorsubstantialproperty damage 2 DIRECT EXHAUST Fordirectexhaustinstallations combus tionairopeningsintotheroomm...

Page 11: ...esultinseverepersonalinjury death or substantial property damage 1 See Figure 7 for the following 2 Move the crate to a solid level surface 3 There must be room at the piping end to place the ramp and...

Page 12: ...e boiler is shipped with a 30 PSIG relief valve See Replacement parts in the back of this manual for alternate pressure setting relief valves The boiler is shipped with a NPT pressure and tempera ture...

Page 13: ...est pressure is reached Then close off the shutoff valve 7 Hold at test pressure for 10 minutes Donotleaveboilerunattended Acoldwaterfillcouldexpand and cause excessive pressure resulting in severe pe...

Page 14: ...r higher pressure rated relief valves a different pressureandtemperaturegaugewithahigherpressurerange is required When installing a gauge that requires a larger tappingthanthe NPTtappingintheboilersup...

Page 15: ...Recommended pipe sizing vs ow rate IGURE Flow rate and pressure drop data for Slim Fit boilers 4 5 054 DO NOT design for flow rates above or be low the range listed in Figure 13 The boiler andsystemc...

Page 16: ...r to remove residual air from the system When using diaphragm or bladder tanks only when the boiler is installed above the system main piping install an automatic air vent in the top of the outgoing b...

Page 17: ...loop piping connecting boiler to and from the primary secondary connection item 21 0RIMARY SECONDARY PIPING SHOWN ensures the boiler loop will have sufficient flow For other piping methods see guideli...

Page 18: ...spaceheating Thecontrolwill not run multiple priorities simultaneously b SpaceHeatingPriority SpaceheatingispriorityoverDHW Use Priorities 1 and or 2 for space heating Priority 3 for DHW The control w...

Page 19: ...aryconnection item21 0RIMARY SECONDARY PIPING SHOWN ensures the boiler loop will have sufficient flow For other piping methods see guidelines on page 15 Expansion Tank required 1 Provideasystemexpansi...

Page 20: ...prevents gravity circulation in the boiler loop during DHW heating Useat leastthe 5 pipesizeshowninFigure12 page15 onallboilerlooppiping connectingboilertoandfromtheprimary secondary connection item 2...

Page 21: ...other piping methods see guidelines on page 15 If antifreeze is used in the system consider the effects of antifreeze on circulator sizing and DHW performance Some local codes may require double wall...

Page 22: ...rminalforthehorizontallyventedgas fueledheatingapplianceorequipment Thesignshallread in printsizenolessthanone half 1 2 inchinsize GASVENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUC TIONS 4 30 4 The sta...

Page 23: ...mneymustbeusedonlyasachasefor the SlimFit boiler vent air piping NO OTHER ap plianceorfireplacecanbeconnectedtothechimney The chimney must be straight with no offsets and the vent and air piping mater...

Page 24: ...ew building construction Antistatic fabric softeners used in clothes dryers Remodeling areas Chlorine type bleaches detergents and cleaning solvents found in household laundry rooms Garages with works...

Page 25: ...636 if required by local jurisdiction Air pipe can be any of those listed at left if acceptable by local codes 06 76 3CHEDULE See Note 1 for additional requirements for using PVC on the exhaust See No...

Page 26: ...andhorizontal pitch and determine there is no blockage or restriction leakage corrosion or other deficiencies which could cause an unsafe condition 2 Testventsystem Insofarasispractical closeallbuildi...

Page 27: ...conditions i e High Fire Low Fire etc r MVF HBT UFNQFSBUVSF TIPVME OPU FYDFFE UIF boiler will shut down and recycle if it does The flue gas temperature should typically be within 20 F of the return w...

Page 28: ...having jurisdic tion Weil McLain recommends the use of a Double Acting Barometric Damper or Modulating Damper to ensure the appropriate negative pressure range is kept for Category II venting The use...

Page 29: ...penetration Max 8 Min 0 Thickness for wall roof vent penetration inches Max 8 Min 0 SF1000 6 100 max 6 min 100 max 6 min 100 max 6 min 100 max 6 min 8 DO NOT USE 8 DO NOT USE 8 150 max 6 min 150 max 6...

Page 30: ...de ANSIZ223 1 NFPA54 latest edition for dealing with other conditions Free area louver allowance The free area of openings means the area after reduction for any installed louvers or grilles Besuretoc...

Page 31: ...h of all appliances in the room TWO openings each at least square inch per Btuh of all appliances in the room OR ONE opening each at least square inch per Btuh of all appliances in the room TWO openin...

Page 32: ...se values specified in the National Fuel Gas Code ANSI Z223 1 NFPA54 latest edition and or the Natural Gas and Propane Installation Code CAN CSA B149 1 Vent and air termi nations must be installed at...

Page 33: ...ting in less allowable vent air piping length See Figure 24 page 29 for maximum lengths and reductions required for ttings 1 Install the vent manufacturer s SlimFit Vent Adapter in the boiler vent out...

Page 34: ...Fornoncombustibleconstruction sizetheopeningperventmanu facturer instructions d Insert a corrosion resistant metal thimble in the vent pipe hole as shown in Figure 29 e Followalllocalcodesforisolation...

Page 35: ...limFit Vent Adapter USE SWEEP ELBOWS FOR ALL VENT PIPING WHEN POSSIBLE Short radius elbows cause higher pressure loss resulting in less allowable vent air piping length See Figure 24 page 29 for maxim...

Page 36: ...sphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and 2 Weather stripping has been added on openable windows and doors and 3 Caulking or sealants are...

Page 37: ...earances shown on page 7 If the space is smaller provide ONE opening to a larger room with at least square inch per Btuh of SlimFit boiler input TWO openings each at least square inch per Btuh of all...

Page 38: ...es specified in the National Fuel Gas Code ANSI Z223 1 NFPA54 latest edition and or the Natural Gas and Propane Installation Code CAN CSA B149 1 Vent and air termi nations must be installed at least 1...

Page 39: ...page 24 Verify that the seal is installed correctly before inserting the vent manufacturer s SlimFit Vent Adapter USE SWEEP ELBOWS FOR ALLVENT AND AIR PIPING WHEN POSSIBLE Short radius el bows cause...

Page 40: ...ventpipeholeasshown in Figure 29 e Follow all local codes for isolation of vent pipe when passing through floors or walls 4 Figure37 Provideandinstallcorrosion resistantmetalstopplates item3 as shown...

Page 41: ...nd air piping shown in Figure 39 page 42 Excessive lengthexposedtotheoutsidecouldresultinfreezingof condensate in the vent pipe or vent air piping failure Follow vent air pipe manufacturer s instructi...

Page 42: ...e 39 4 Vertical vent termination with sidewall air termination a See Figure 41 page 43 b Figure42 page43 Provideandinstallcorrosion resistant metal stop plates item 3 as shown c The hole size in the s...

Page 43: ...piping 4 Vent air pipe manufacturer s cover 8 inch 5 Vent piping a vent air pipe manufacturer s SlimFit Vent Air Adapter must be installed attheboilerventconnection Use only the vent air piping ma te...

Page 44: ...or CPVC pipe fit tings and cement 2 If installing a condensate pump select one approved for use with con densingboilersandfurnaces Thepumpshouldhaveanoverflowswitch to prevent property damage from co...

Page 45: ...r leaks a Close manual main shutoff valve during any pressure testing at less than 20 w c b Disconnect the boiler gas connection from the gas supply piping during any pressure testing greater than 20...

Page 46: ...ivalent length of fittings b Figure49isonlyfornaturalgaswithspecificgravity 0 60 with a pressure drop through the gas piping of 0 30 w c c For additional gas pipe sizing information refer to ANSI Z223...

Page 47: ...or your safety turn off electrical power supply at service entrancepanelbeforemakinganyelectricalconnec tionstoavoidpossibleelectricshockhazard Failure to do so can cause severe personal injury or dea...

Page 48: ...er 550 100 180 0917 48 IGURE Schematic wiring diagram SlimFit boilers continued on next page SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual Field wiring 3CHEMATIC IAGRAM c...

Page 49: ...550 100 180 0917 49 IGURE continued from previous page Schematic wiring diagram SlimFit boilers SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual Field wiring 3CHEMATIC IAGRA...

Page 50: ...number 550 100 180 0917 50 IGURE Ladder wiring diagram SlimFit boilers continued on next page SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual Field wiring ADDER IAGRAM cont...

Page 51: ...ber 550 100 180 0917 51 IGURE continued from previous page Ladder wiring diagram SlimFit boilers SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual Field wiring ADDER IAGRAM c...

Page 52: ...put 1 Output 2 and Output 3 Outputs are energized only when BOTH conditions below are met a Thecorrespondinginputindicatesacallforheat DHW i e contactclosure b The PRIORITY assigned to the Input Outpu...

Page 53: ...g is for three space heating zones tied to PRIORITY 2 which is defaulted to FINNED TUBE BASEBOARD system type 6 For DHW applications the aquastat can be connected to one of the three input output pair...

Page 54: ...exceed the supply temperature the Control knows there is likely a sensor failure and will report this problem on the display AllheatingsystemsshowninthismanualrequiretheSystemSupplyand Return sensors...

Page 55: ...ycling power on and off will NOT reset the control See Figure 52 page 48 for details To cause AUTOMATIC RESET 4ERMINAL LOCK 0 3LIM IT CONTROL WILL RESET AUTOMATICALLY AFTER CIRCUIT IS INTERRUPTED 1 Re...

Page 56: ...2ampifusing120VAC Thedevicesusedmustprovideelectricallyisolatedcontacts because the P7 jumper circuit carries 5 VDC 4 When a call for heat occurs the corresponding output s energize and the blower do...

Page 57: ...lowing is a sug gested setup that uses factory default settings as much as possible b Use PRIORITY 1 for the DHW heating system when used This priority s default values are set for DHW direct piped to...

Page 58: ...ired use PRIORITY 1 to minimize setup steps r Connect the DHW aquastat to INPUT 2 or INPUT 3 and assign the input used to PRIORITY 1 r Verify that control settings are suitable for the application cha...

Page 59: ...rminal block P16 pins 6 7 2 Connect these terminals to call for heat from the other heat source 3 Contact electrical ratings 24VAC or less 0 5 amp or less 4 Set the control to activate the heat demand...

Page 60: ...matches the heating system during the WIZARDsetupormanuallyinthePRIORITY2menu 4 Assign INPUT 1 to PRIORITY 1 which is factory default configured for DHW applications 5 Use the factory default setting...

Page 61: ...ction as shown at right because it is being used in the control setup to run the system circulator 7 Factory defaults should work for other settings not listed above The system must be equipped with a...

Page 62: ...ure switch r Blower to purge speed for prepurge r Min air flow switch r Pre purge GNITION r After prepurge times out transition to ignition speed r Begin ignition cycle r Activate gas valve and igniti...

Page 63: ...m return outdoor temperature OR OPTIMAL PERFORMANCE IT IS RECOMMENDED TO INSTALL THE SYSTEM SUPPLY AND RETURN SENSORS r The control automatically adjusts blower speed and gas flow rate to match boiler...

Page 64: ...urs at 0 F outside the factory default setting 3 ODRESETMINshouldequaltheODT outdoordesigntemperature for the installation s location Remote target operation 0 10VDC input 1 This function allows a rem...

Page 65: ...0917 65 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual IGURE SlimFit single boiler essential settings 2 15 2 on initial start up see page 67 for explanation Control operat...

Page 66: ...0 0917 66 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual IGURE SlimFit control display screens and typical navigation Control operation and setup continued Control operati...

Page 67: ...electable s Target Mod Sensor non selectable s System Type s Target Adjust non selectable AINTENANCE NFO MENU s Target Mod Sensor non selectable s Supply Max s See Figure 72 page 78 for details s Targ...

Page 68: ...anual reset high limit and WWSD temperature settings outdoor sensor temp adjustment circulator exercising freeze protection setup and restore to factory default option See page 69 PRIORITY 1 s These s...

Page 69: ...er lockout Changing this setting is NOT recommended 773 4 0 s WWSD stands for warm weather shut down It means the boiler will not be allowed to re if the out side temperature is greater than the WWSD...

Page 70: ...et sensor in place of system sensor s Not adjustable in Basic Mode see Advanced Manual for information on adjusting this parameter TARGET ADJUST s Select how target temperature is calculated by contro...

Page 71: ...For DHW priority make sure PRIORITY 1 is de ned for a DHW system s If DHW priority is required and analog input is used for space heating assign INPUT 2 to the DHW aqua stat TT2 and INPUT 1 as PRIORIT...

Page 72: ...054 s The assigned output is energized if there is an input closure on this boiler s The assigned output will de energize once there are no input on this boiler post purge has nished and post pump ti...

Page 73: ...MAND OF MASTER MANUAL AUTO LIMIT MIN AIR FLOW SWITCH LOW WTR CUTOFF AIR P SWITCH GAS P SWITCH CLOSURE SWITCH BLOWER SPEED RPM FLAME SIGNAL See following pages for details OUTPUTS STATUS GAS VALVE CIRC...

Page 74: ...for details PAST ERRORS CONTROL FAULTS IGNITION RETRIES See following pages for details MANUAL RESET CNT See following pages for details AUTO RESET CNT See following pages for details LOCKOUT HISTORY...

Page 75: ...PUT Call for heat status on Input 1 Input 1 can be TT1 or 0 10VDC input NPUT Call for heat status on Input 2 NPUT Call for heat status on Input 3 n 6 NPUT Voltage input for target adjust or modulation...

Page 76: ...BOILERS ONLY n 3EE 3LIM IT DVANCED MANUAL Shows current rate of boiler F Shows Boiler Out temperature of boiler Shows priority being satis ed updated based on active demand Shows system type of call f...

Page 77: ...ault that occurred 4IME Displays time that lockout occurred ATE Displays date that lockout occurred 3TATUS Displays what the status of the boiler was at the time of the error 4EMPERATURES Choose this...

Page 78: ...OR screen in Diagnostic Menu AINTENANCE NFO OMMENT Name Contractor name to appear in maintenance reminders and during lockouts Phone Contractor phone number Model Displays the boiler model selected in...

Page 79: ...t fill boiler or operate with water containing chlorine in excess of 200 ppm Antifreeze with Inhibitor Use only antifreeze listed by Weil McLain as suitable forusewithSlimFitGasBoilers Seeadditionalre...

Page 80: ...ve and remove the hose Open all isolation valves Watch that system pressure rises to correct cold fill pressure 8 After the system has operated for a while eliminate any residual air by using the manu...

Page 81: ...led Figure 73 Replace if necessary 2 Inspect and verify attachment of the plastic gas valve venturi reference line Figure 81 page 90 Replace if necessary Final checks before starting boiler Read the i...

Page 82: ...instrument 6 Test for CO2 or O2 and for CO The CO2 values are listed in Figure 75 page 83 If results are acceptable proceed to step 7 IF NOT follow the instructions under Gas valve adjustment procedur...

Page 83: ...ions in this manual to set and verify operation of the boiler controls Check ignition system safety shutoff device 1 After the boiler has been installed turn off the boiler 2 Shut off the manual gas v...

Page 84: ...bustion verified per page 82 Verified control operation for space heating and DHW if used per this manual Tested additionalfield installedcontrols Verifiedcontrols cause automatic reset or manual rese...

Page 85: ...100 180 0917 85 IGURE Operating instructions WARNING Verify that the control is set correctly before proceeding Startup procedure continued SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILE...

Page 86: ...used Check boiler relief valve Verify ue and air lines in good condition and sealed tight Check system water pressure system piping expansion tank Ignition electrode and ame sense rods inspect clean a...

Page 87: ...stic bag for disposal Washpotentiallycontaminatedclothesseparatelyfrom other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air FIRST YEAR SPE...

Page 88: ...soft brush if necessary to loosen material 5 Direct vent installations Re install the cover on the air pipe connection tee when complete 6 DirectExhaustinstallations Inspectandcleanscreenasneeded Cle...

Page 89: ...at waterways are clear Certain naturally occurring mineral deposits mayadheretothevalve renderingitinoperative When manually operating the lever water will discharge and precautions must be taken to a...

Page 90: ...ity meter 5 Replace ground wires if results are not satisfactory Inspect ame sense assembly 1 Remove the flame sensor assembly from the boiler heat exchanger piping end section See image at right Flam...

Page 91: ...m ven turi air inlet hose connection with 8mm socket b SF2000 RemoveM8bolts 4 fromventuri airinlethose connection with 13mm socket 8 Remove the M5 bolts 4 from the gas valve to gas manifold as sembly...

Page 92: ...wing the procedures given in this manualforremovalandreinstallationoftheheatexchangercoverplate andotherboilercomponents Cleantheheatexchangerasdescribed in this manual if necessary Check flue gas tem...

Page 93: ...ct power to boiler before servicing Failure to comply could result in severe personal injury death or substantial property damage Never jumper bypass any device except for mo mentary testing Severe pe...

Page 94: ...he boiler temperature sensors flue outdoor boiler out boiler in heat exchanger and system are all resistance type devices 2 Figure 90 page 94 shows the correct value for the sensor at vari ous tempera...

Page 95: ...reen behavior during an automatic or manual reset condition The table below the display illustration lists manual reset condi tions and how to reset from them 3 Figure 92 page 96 lists conditions that...

Page 96: ...ress the enter key to reset this count Ignition Retries Displays the number of ignition attempts in the current ignition sequence Manual Reset Count Records number of lockouts that required a manual r...

Page 97: ...top left electrical compartment Correct wiring inside the control pod using the wiring diagram in this manual Inspect 12 amp fuse as shown on page 94 Replace if necessary Replace the fuse with proper...

Page 98: ...MPERATURE SENSOR and follow procedure for loose connections RETURN SUPPLY Occurs if a return water temperature is greater than the corresponding supply temperature by 10 F or more Automatically resets...

Page 99: ...s manual Verify proper circulator sizing for boiler size and system requirements See message displayed TEMPERATURE SENSOR and follow procedure for loose connections FLAME FAULT Occurs if ame is detect...

Page 100: ...askets Check venturi gaskets and proper venturi Propane models use di erent venturi s AIR PRESSURE Switch Open Occurs when Air Pressure connection is open Reset using Manual Reset screen on display Hi...

Page 101: ...is clear after lockout then 1 hour automaticresetifconditionclear then manual reset required Check for physical damages Check connections to gas valve and gas pressure If problem persists replace mai...

Page 102: ...oiler See the Repair Parts section at the end of this manual for ordering information Clean the heat exchanger when required ue side 1 Shut down boiler a Follow ToTurnOffGastoAppliance instructionsonb...

Page 103: ...op ignitor mounting screw Restart and test the boiler 1 Restore gas supply and power to the boiler 2 Start the boiler and verify operation following the procedures given in this manual IGURE Cleanout...

Page 104: ...es 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual RADUALLY TIGHTEN the cleanout plate nuts in the sequence shown in Figure 95 until torque reaches 18 N m 160 in lbs 13 ft lbs If the tigh...

Page 105: ...limFit adapter to 6 6FCG9WMA SlimFit adapter to 8 8FCG9WMA SlimFit adapter to 10 Req d for Cat II 10FCG9WMA Nova Flex Group Z Vent AL29 4C SlimFit Adaptor 6 2SVESFA1006 SlimFit adapter 8 2SVESFA1008 S...

Page 106: ...orner post back right 426 700 316 170 Jacket top back size C SF1000 1500 Panel hardware 383 600 261 180 Jacket top back size D SF2000 Panel hardware 383 600 262 190 Jacket top front size A Panel hardw...

Page 107: ...Part number 550 100 180 0917 107 Replacement parts continued IGURE Jacket parts 6 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual...

Page 108: ...ardware 383 600 214 240 Heat exchanger complete assembled SF1000 383 600 215 250 Heat exchanger complete assembled SF1500 383 600 216 260 Heat exchanger complete assembled SF2000 383 600 217 270 Retur...

Page 109: ...Part number 550 100 180 0917 109 IGURE Heat exchanger Replacement parts continued 6 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual...

Page 110: ...rdware 383 600 238 270 Gas manifold SF1000R Manifold gasket manual gas valve o rings hardware 383 600 239 280 Gas manifold SF1500L Manifold gasket manual gas valve o rings hardware 383 600 240 290 Gas...

Page 111: ...Part number 550 100 180 0917 111 IGURE Burner blower venturi and gas train Replacement parts continued 6 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual...

Page 112: ...11 330 436 220 Expansion module 383 600 160 230 Boiler On Off switch 383 500 205 240 Flame sensor kit 383 600 300 250 Harness Wiring Main Top not shown 591 392 018 260 Harness Wiring Blower Control no...

Page 113: ...Part number 550 100 180 0917 113 IGURE Controls Replacement parts continued 6 SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual...

Page 114: ...Condensate trap to condensate drain 10 Gas connection 2 NPT 4 Electrical entrance knockouts DIMENSIONS inches height dimensions based on 5 inch spacing from oor to bottom Boiler A B C D E F G H J K L...

Page 115: ...densate trap to condensate drain 10 Gas connection 2 NPT 4 Electrical entrance knockouts DIMENSIONS inches height dimensions based on 5 inch spacing from oor to bottom Boiler A B C D E F G H J K L M N...

Page 116: ...e rates itself by approximately 4 per 1 000 feet above sea level For elevations over 5 500 feet see the high altitude section in this manual for required control parameter changes The length of the ve...

Page 117: ...and Service Certi cate Boiler Model Series CP Number Date Installed BTU Input Installation instructions have been followed Check out sequence has been performed Above information is certified to be c...

Page 118: ...Time ___________ Mins Circulator 2 ON___ OFF___ Rotate Frequency ____Days System Off Diff Circulator 3 ON___ OFF___ Force Lead Rotation YES or NO System On Diff Boiler Circ ON___ OFF___ Modbus Settin...

Page 119: ...Delay Time ___________Mins Stabilization Time ___________ Mins Stabilization Time ___________ Mins Stabilization Time ___________Mins Add Delay Time ___________Sec Add Delay Time ___________Sec Add De...

Page 120: ...SlimFit COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual SlimFit Series 2 COMMERCIAL CONDENSING GAS FIRED WATER BOILER Boiler Manual...

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