Weidmuller SAI Active Universal Pro Series Manual Download Page 3 | Manualshive

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Foreword

Foreword

List of revisions

Version

Date

Change

1.0 04/08 First

release

1.1 05/08 Technical

data

1.2

07/08

Notes of safety

1.3

05/09

SAI-M8 PB 16DI, Techni-
cal Data, input and output
data, parameter data, di-
agnostic data

1.4 09/09 Plug-in

stations,

addi-

tional notices

Note on the document

The content of this manual is checked to conform
with the hardware and software described. Since
deviations still may appear, we cannot guarantee
complete conformance. The content of this manual
is regularly checked and necessary corrections are
considered in the next versions. We are grateful for
your improvement proposals.

Contact

Weidmüller Interface GmbH & Co. KG
Postfach 3030
32720 Detmold
Klingenbergstraße 16
32758 Detmold
Phone: +49 (0) 5231 14-0
Fax: +49 (0) 5231 14-2083
E-Mail

[email protected]

Internet: www.weidmueller.com

5663600000/1.4/09.09

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Summary of Contents for SAI Active Universal Pro Series

Page 1: ...PB GW 16DI SAI AU M8 PB GW 16DI SAI AU M8 SB 8DI SAI AU M12 SB 8DI SAI AU M8 SB 8DIO SAI AU M12 SB 8DIO SAI AU M8 SB 8DO 2A SAI AU M12 SB 8DO 2A SAI AU M12 SB 4AI SAI AU M12 SB 4AO SAI AU M12 SB 4THER...

Page 2: ......

Page 3: ...is checked to conform with the hardware and software described Since deviations still may appear we cannot guarantee complete conformance The content of this manual is regularly checked and necessary...

Page 4: ...the Universal Pro 15 3 1 Project planning 16 3 2 Power supply 17 3 3 An example calculation of power supply 18 4 Mounting SAIs 21 4 1 Mounting position and mounting dimension 22 4 2 Mounting SAI distr...

Page 5: ...scription of input and output data 108 6 6 1 SAI AU Mx PB GW 16DI 108 6 6 2 SAI AU Mx SB 8DI 108 6 6 3 SAI AU Mx SB 8DIO 108 6 6 4 SAI AU Mx SB 8DO 2A 108 6 6 5 SAI AU M12 SB 4AI 109 6 6 6 SAI AU M12...

Page 6: ...Layout of the LEDs on the extension I O 8DO 2 amp 147 7 8 Layout of the LEDs on the extension I O 4AI 149 7 9 Layout of the LEDs on the extension I O 4AO 150 7 10 Layout of the LEDs on the extension...

Page 7: ...1 Notes on Safety 1 1 Prescribed Use 8 1 2 Qualified staff 8 1 3 Accuracy of the technical documentation 8 1 4 CE label 8 1 5 Declaration of conformity 8 1 6 Recycling in accordance with WEEE 9 566360...

Page 8: ...ex piry of all guarantee and warranty claims on the part of the operator against the manufacturer 1 2 Qualified staff These operating instructions have been written for trained and qualified personne...

Page 9: ...u have to do When your device has reached its life cycle just send to your Weidmueller distribution service it using the parcel service We will assume all recycling and pollution abatements There won...

Page 10: ...Notes on Safety 10 5663600000 1 4 09 09...

Page 11: ...SAI Pro 2 SAI Pro 2 1 Pro Description 12 2 2 PROFIBUS DP 14 5663600000 1 4 09 09 11...

Page 12: ...his is included in the manual The Pro System is represented as a modular device in the hardware configuration on the SPS or IPC The Fieldbus address and the number and type of extension I O modules mu...

Page 13: ...puts with M12 I O connector 8 digital 2A outputs with M8 I O connector 8 digital inputs or 0 5A outputs with M12 I O con nector 8 digital inputs or 0 5A outputs with M8 I O con nector 4 analogue input...

Page 14: ...ed out by means of cyclic polling The master establishes communications with one slave at a time makes data available and or requests data The slave being addressed responds immediately to the request...

Page 15: ...Project Planning with the Universal Pro 3 Project Planning with the Universal Pro 3 1 Project planning 16 3 2 Power supply 17 3 3 An example calculation of power supply 18 5663600000 1 4 09 09 15...

Page 16: ...O connec tions Please consider the sensor actuator cable to be connected possi ble options are 3 or 5 poles T piece Specifically for 5 pole M12 sensor connections you can feed two cables to a distribu...

Page 17: ...r to calculate the required current the follow ing values must be added up The power consumption of the extension I O mod ule The current requirement of each individual input Current requirement of th...

Page 18: ...e residual current and voltage drop It can be downloaded from the Weidmueller home page at www weidmueller com 3 3 An example calculation of power supply A sub bus system should be set up for 45 senso...

Page 19: ...x 0 05 Ohm m x 0 3 m x 2 Voltage drop L6 0 0126 V 110 mA 90 mA 110 mA 110 mA x 0 05 Ohm m x 0 3 m x 2 Voltage drop L5 0 204 V 90 mA 110 mA 90 mA 110 mA 110 mA x 0 05 Ohm m x 4 m x 2 Voltage drop L4 0...

Page 20: ...Project Planning with the Universal Pro 20 5663600000 1 4 09 09...

Page 21: ...Mounting SAIs 4 Mounting SAIs 4 1 Mounting position and mounting dimension 22 4 2 Mounting SAI distributors 24 4 3 Marking labelling 26 4 4 Dismounting the SAI 27 5663600000 1 4 09 09 21...

Page 22: ...Our SAIs can be mounted side by side Please observe that a given distance to the adjacent module may be required when using custom assembly and angled connectors The mounting dimensions of our gatewa...

Page 23: ...Mounting SAIs Figure 7 Dimensions of extension I O with digital outputs 5663600000 1 4 09 09 23...

Page 24: ...ased shock and vibration Please refer to Figure Mounting the gate way I O PROFIBUS guidelines Please observe the PROFIBUS guidelines Installa tion Guideline for PROFIBUS DP FMS Figure 8 Mounting the g...

Page 25: ...equipped with an FE connection integrated at the mount ing hole in the bus power section Use this connection and fix the distributor di rectly to a conductive surface or attach a short low impedance F...

Page 26: ...e gateway I O Weidmueller has various printers and plotters avail able to achieve professional printing results For ad vice and a demonstration please contact your Weidmueller partner To achieve rapid...

Page 27: ...can lead to indirect damage For this reason we strongly recommend that the system be disconnected from the power supply before dismounting a distributor Dismounting 6 Turn off the power supply to the...

Page 28: ...Mounting SAIs 28 5663600000 1 4 09 09...

Page 29: ...34 5 3 SAI AU M8 PB GW 16DI 38 5 4 SAI AU M8 SB 8DI 42 5 5 SAI AU M12 SB 8DI 46 5 6 SAI AU M8 SB 8DIO 50 5 7 SAI AU M12 SB 8DIO 56 5 8 SAI AU M8 SB 8DO 2A 62 5 9 SAI AU M12 SB 8DO 2A 67 5 10 SAI AU M1...

Page 30: ...on is made via a 5 pole M12 male connector Bus IN and a 5 pole M12 female connector Bus OUT Both connections are B coded Use the Bus In connection to feed in signals and Bus Out to route these forward...

Page 31: ...OFIBUS address With the PROFIBUS address you can determine the address your SAI distributor will be identified with on the PROFIBUS DP Two rotary switches in the address section of the SAI are used to...

Page 32: ...supply and then restart the system to enable the master to recognise the change Figure 14 Address switch Address hexadecimal code Please note that PROFIBUS DP allows a maximum of 126 possible addresse...

Page 33: ...medium twisted pair Separation of potentials yes to module electronics Voltage withstand capacity 500 V DC Baud rates 9 6 19 2 45 45 93 75 187 5 500 1500 3000 6000 12000 kBit s set automatically Numb...

Page 34: ...is designed to connect 16 digital sensors with 8 M12 connectors Figure 15 SAI AU M12 PB GW 16DI LEDs UI1 Supply voltage UI1 Supply for the gateway the sub bus US voltage and the DI1 DI3 DI5 and DI7 pl...

Page 35: ...assignment Pin 1 24 Vdc UI1 Pin 2 24 Vdc UI2 Pin 3 GND Pin 4 GND Pin 5 PE Module connection from SUB OUT Contact system M8 female connector 4 pole Coding A Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3...

Page 36: ...24 V DC sensor voltage pin 1 LED UI1 Green Voltage 18 V DC Red Voltage 18 V DC LED UI2 Green Voltage 18 V DC Red Voltage 18 V DC LED US Green Voltage 18 V DC Red Voltage 18 V DC OFF no extension I O...

Page 37: ...acc to EN 61131 2 Type 1 Input current Low 15 mA acc to EN 61131 2 Type 1 Input current High 2 mA to 15 mA acc to EN 61131 2 Type 1 Input filter 3 ms Separation of potentials to the module electronics...

Page 38: ...ct 16 digital sensors with 16 M8 connectors Figure 18 SAI AU M8 PB GW 16DI LEDs UI1 Supply voltage UI1 Supply for the gateway the sub bus US voltage and the DI1 DI3 DI5 DI7 DI9 DI11 DI13 and DI15 plug...

Page 39: ...5 pole Coding A Pin assignment Pin 1 24 Vdc UI1 Pin 2 24 Vdc UI2 Pin 3 GND Pin 4 GND Pin 5 PE Module connection from SUB OUT Contact system M8 female connector 4 pole Coding A Pin assignment Pin 1 24...

Page 40: ...sor voltage pin 1 LED UI1 Green Voltage 18 V DC Red Voltage 18 V DC LED UI2 Green Voltage 18 V DC Red Voltage 18 V DC LED US Green Voltage 18 V DC Red Voltage 18 V DC OFF no extension I O is connected...

Page 41: ...1131 2 Type 1 Input current Low 15 mA acc to EN 61131 2 Type 1 Input current High 2 mA to 15 mA acc to EN 61131 2 Type 1 Input filter 3 ms Separation of potentials to the module electronics none Displ...

Page 42: ...ng That enables their use in harsh environments The module SAI AU M8 SB 8DI is designed to con nect 8 digital sensors with 8 M8 connectors Figure 21 SAI AU M8 SB 8DI HINWEIS After a change of the Subb...

Page 43: ...from SUB IN Contact system M8 male connector 4 pole Coding Pin assignment Pin 1 24 Vdc pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Module connection from SUB OUT Contact syst...

Page 44: ...0 7 Yellow status of digital input from pin 4 Red short circuit at 24 V DC sensor voltage pin 1 LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED COM Green Communication...

Page 45: ...15 V DC acc to EN 61131 2 Type 1 Input current Low 15 mA acc to EN 61131 2 Type 1 Input current High 2 mA to 15 mA acc to EN 61131 2 Type 1 Input filter adjustable 1 ms 3 ms 5 ms 10 ms Separation of...

Page 46: ...at enables their use in harsh environments The module SAI AU M12 SB 8DI is designed to connect eight digital sensors with four M12 connec tors Figure 24 SAI AU M12 SB 8DI HINWEIS After a change of the...

Page 47: ...connector 4 pole Coding Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Module connection from SUB OUT Contact system M8 female connector 4 pole Codin...

Page 48: ...ocated at www desina de Optical displays The status of a digital input is shown with a yel low red LED LED IN 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 Yellow status of digital input or DESINA input from pin 2...

Page 49: ...15 V DC acc to EN 61131 2 Type 1 Input current Low 15 mA acc to EN 61131 2 Type 1 Input current High 2 m A to 15 mA acc to EN 61131 2 Type 1 Input filter adjustable 1 ms 3 ms 5 ms 10 ms Separation of...

Page 50: ...utputs The outputs are designed for a load current of 0 5 A The signals are connected via eight M8 male con nectors Figure 27 SAI AU M8 SB 8DIO HINWEIS After a change of the Subbus modules is in many...

Page 51: ...le connection from SUB IN Contact system M8 male connector 4 pole Coding Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Table 28 Contact assignment fo...

Page 52: ...output Table 31 Contact assignment of the digital output Block diagram of the digital input and output Figure 28 Block diagram of the digital input and outputs NOTE The power supplies to the output dr...

Page 53: ...0 7 Yellow status I O from pin 4 Red short circuit at 24 V DC sensor voltage pin 1 LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED UQ1 Green Voltage UQ1 18 V DC Red Vol...

Page 54: ...EN 61131 2 Type 1 Input filter adjustable 1 ms 3 ms 5 ms 10 ms Separation of potentials to the module electronics none Display elements one yellow red error status LED per channel Digital outputs 8 ch...

Page 55: ...re during operation 0 to 60 C acc to EN 61131 2 Ambient temperature during storage 25 to 85 C acc to EN 61131 2 Protection class IP65 IP67 Dimensions L x W x H 175 x 30 x 32 mm Weight 175 g Article or...

Page 56: ...d current of 0 5 A The signals are connected via 4 M12 male connec tors with 2 channels per plug in Figure 31 SAI AU M12 SB 8DIO HINWEIS After a change of the Subbus modules is in many situations a ne...

Page 57: ...y reversal Module connection from SUB IN Contact system M8 male connector 4 pole Coding Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Module connecti...

Page 58: ...4 Input 1 output Pin 5 FE Table 37 Contact assignment of the digital input and output Block diagram of the digital input and output Figure 32 Block diagram of the digital input and output NOTE The po...

Page 59: ...0 7 Yellow status I O from pin 4 Red short circuit at 24 V DC sensor voltage pin 1 LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED UQ1 Green Voltage UQ1 18 V DC Red Volt...

Page 60: ...EN 61131 2 Type 1 Input filter adjustable 1 ms 3 ms 5 ms 10 ms Separation of potentials to the module electronics none Display elements one yellow red error status LED per channel Digital inputs 8 ch...

Page 61: ...e during operation 0 to 60 C acc to EN 61131 2 Ambient temperature during storage 25 to 85 C acc to EN 61131 2 Protection class IP65 IP67 Dimensions L x W x H 175 x 30 x 32 mm Weight 175 g Article ord...

Page 62: ...uators The outputs are de signed for a load current of 2 0 A The signals are connected via eight M8 male con nectors Figure 35 SAI AU M8 SB 8DO 2A HINWEIS After a change of the Subbus modules is in ma...

Page 63: ...reversal Module connection from SUB IN Contact system M8 male connector 4 pole Coding Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Module connectio...

Page 64: ...nment of the digital output Block diagram of digital output Figure 36 Block diagram of the digital output Figure 37 Derating curve for the max residual current of the outputs NOTE The power supplies t...

Page 65: ...output from pin 4 Red short circuit on digital output LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED UQ1 Green Voltage UQ1 18 V DC Red Voltage UQ1 18 V DC LED UQ2 Gree...

Page 66: ...capacity inductive load max 1 Hz Switching capacity lamp load max 8 Hz Short circuit proof yes switch off in case of short circuit and error message Short circuit current at 25 C 5 6 A Separation of p...

Page 67: ...tors The outputs are de signed for a load current of 2 0 A The signals are connected via four M12 plug in con nectors Figure 40 SAI AU M12 SB 8DO 2A HINWEIS After a change of the Subbus modules is in...

Page 68: ...onnection from SUB IN Contact system M8 male connector 4 pole Coding Pin assignment Pin 1 24 Vdc Pin 2 Data Pin 3 GND Pin 4 Data Housing Shield connected with the FE Module connection from SUB OUT Con...

Page 69: ...Contact assignment of the digital output Block diagram of digital output Figure 41 Block diagram of the digital output Figure 42 Derating curve for the max residual current of the outputs NOTE The po...

Page 70: ...output from pin 4 Red short circuit on digital output LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED UQ1 Green Voltage UQ1 18 V DC Red Voltage UQ1 18 V DC LED UQ2 Gree...

Page 71: ...y inductive load max 1 Hz Switching capacity lamp load max 8 Hz Short circuit proof yes switch off in case of short circuit and error message Short circuit current at 25 C 5 6 A Separation of potentia...

Page 72: ...modules is in many situations a new start of the ga teway necessary LEDs UB Supply voltage UB Supplies the module and the Plug in stations 1 to 4 Com Communication with the gateway AI0 to AI3 Analogue...

Page 73: ...e input Pin 3 GND Pin 4 Analogue input Pin 5 FE Housing Shield Table 54 Contact assignment for the analogue input Block diagram of an analogue input Input configuration pins 4 and 2 from each M12 fe m...

Page 74: ...3 4AI UB COM IN OUT BUS AI2 AI1 AI0 LED IN 0 0 0 1 0 2 0 3 Red short circuit at 24 V DC sensor voltage pin 1 LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED COM Green Co...

Page 75: ...t of effective range Offset error 0 1 from the upper limit of effective range Linearity 0 05 Temperature coefficient 300 ppm K of upper limit of effective range Voltage ranges 0 to 10 V or 10 V to 10...

Page 76: ...rature during operation 0 to 60 C acc to EN 61131 2 Ambient temperature during storage 25 to 85 C acc to EN 61131 2 Protection class IP65 IP67 Dimensions L x W x H 155 x 30 x 32 mm Weight 150 g Articl...

Page 77: ...modules is in many situations a new start of the ga teway necessary LEDs UB Supply voltage UB Supplies the module and the Plug in stations 1 to 4 Com Communication with the gateway AO0 to AO3 Analogue...

Page 78: ...d Table 59 Contact assignment for the analogue output Figure 49 Temperature curve Block diagram of an analogue output Output wiring of pins 4 and 2 for each M12 female connector Figure 50 Block diagra...

Page 79: ...A 4AO UB COM IN OUT BUS AO A AO O3 2 O1 0 LED IN 0 0 0 1 0 2 0 3 Red short circuit at 24 V DC sensor voltage pin 1 LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED COM Gr...

Page 80: ...ctive range Voltage ranges 0 to 10 V or 10 V to 10 V Load resistance 1 k Resolution from 0 V to 10 V 11 bit 0 to 2047 units Resolution from 10 V to 10 V 12 bit 0 to 4095 units Output asymmetric pin 2...

Page 81: ...modules is in many situations a new start of the ga teway necessary LEDs UB Supply voltage UB Supplies the module and the Plug in stations 1 to 4 Com Communication with the gateway AI0 to AI3 Analogu...

Page 82: ...1 Compensation Pin 2 Analogue input Pin 3 Compensation Pin 4 Analogue input Pin 5 FE Housing Shield Table 64 Contact assignment for the analogue input Block diagram of an analogue input Input configur...

Page 83: ...o UB COM IN OUT BUS AI2 AI1 AI0 LED IN 0 0 0 1 0 2 and 0 3 Red Exceeding the measurement range Wire breakage LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED COM Green Co...

Page 84: ...54 620 ms adjustable per analogue input Accuracy 0 5 from the upper limit of effective range Temperature coefficient 300 ppm K of upper limit of effective range Cold junction compensation external PT...

Page 85: ...s modules is in many situations a new start of the ga teway necessary LEDs UB Supply voltage UB Supplies the module and the Plug in stations 1 to 4 Com Communication with the gateway AI0 to AI3 PT100...

Page 86: ...A Pin assignment Pin 1 24 V DC Pin 2 Input Pin 3 GND Pin 4 Input Pin 5 Shield Table 69 Contact assignment for the analogue input Block diagram of an analogue input Input configuration pins 4 and 2 fr...

Page 87: ...AI3 PT100 UB COM IN OUT BUS AI2 AI1 AI0 LED IN 0 0 0 1 0 2 0 3 Red Exceeding the measurement range Wire breakage LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz flashing 15 OFF 12 V DC LED COM Gree...

Page 88: ...oti 5k No Sensor Sampling period 54 620 ms adjustable per analogue input Accuracy 0 5 from the upper limit of effective range Temperature coefficient 300 ppm K of upper limit of effective range Sensor...

Page 89: ...corre sponding bits in the counter channel chapter 6 6 9 If the output data be changed the bit 7 in the counter chan nel needs to be changed from 1 into 0 LEDs UB Supply voltage UB Supplies the modul...

Page 90: ...le connector Connection of auxiliary supply for outputs The power supply is 24 V DC in accordance with EN 61131 2 the permissible range is 18 to 30 V DC The distributor is designed to offer protection...

Page 91: ...Pin 5 Shield Housing ground connected with the FE Table 78 Contact assignment for the CN connec tor Block diagram of the counter Figure 59 Block diagram of the counter NOTE A four pole M8 male connect...

Page 92: ...LED CN CN1 CN2 Blinks green Counting input is active 24 voltage level Blinks yellow Counting input is active when quad rature counting is enabled LED UB Green Voltage 18 V DC Red Voltage 18 0 5 Hz fl...

Page 93: ...current High 2 mA to 15 mA acc to EN 61131 2 Type 1 Max input frequency 100 kHz Separation of potentials to the module electronics None Display elements one yellow green error status LED per channel...

Page 94: ...electronics None Display elements one yellow red error status LED per channel General technical data Ambient temperature during operation 0 to 60 C acc to EN 61131 2 Ambient temperature during storag...

Page 95: ...Connecting the SAI Distributor 5663600000 1 4 09 09 95...

Page 96: ...I 108 6 6 2 SAI AU Mx SB 8DI 108 6 6 3 SAI AU Mx SB 8DIO 108 6 6 4 SAI AU Mx SB 8DO 2A 108 6 6 5 SAI AU M12 SB 4AI 109 6 6 6 SAI AU M12 SB 4AO 109 6 6 7 SAI AU M12 SB 4PT100 110 6 6 8 SAI AU M12 SB 4T...

Page 97: ...re configurator The name of the bitmap file for normal operations is WIAUPRON DIB The name of the bitmap file for diagnostics is WI AUPROS DIB WIAUPRON DIB WIAUPROS DIB Figure 60 Bitmaps for hardware...

Page 98: ...le step 1 NOTE Close all Step7 applications before continuing with the following commands 2 Select the command Extras Refresh Catalogue to update the contents of the catalogue in the hardware configur...

Page 99: ...ssing unit CPU 315 2 DP has been launched and a PROFIBUS DP master system has been defined for this CPU You can now add individual devices to the PROFIBUS DP master system 1 Drag the gateway from the...

Page 100: ...IBUS address can be assigned Figure 65 setting PROFIBUS address NOTICE Assign each PROFIBUS address only once The sub bus modules must be added in the same order that they are physically associated wi...

Page 101: ...master system Example SAI AU M12 SB M12 CNT The hardware configuration with a PROFIBUS DP enabled central processing unit CPU 315 2 DP has been launched and a PROFIBUS DP master system has been define...

Page 102: ...5663600000 1 4 09 09 3 Select the slide Device specific parameters Figure 68 slide Device specific parameters 4 Set the invert direction ON ON forward OFF backward The LED flashes green See page 90 L...

Page 103: ...Set the counter 1 2 endpoint 100 The counter is counting to 100 and then the counter is setting to 0 Figure 70 device specific parameters 6 Go online to the PLC to compare data Figure 71 connection wi...

Page 104: ...with the right mouse button to the counter to compare the counter values It open the Monitor Modify window Figure 72 counter activate Figure 72 counter activate see table 89 see table 89 Figure 73 con...

Page 105: ...Commissioning the PROFIBUS DP Figure 74 configuration output data Figure 75 variable table for counter is started 5663600000 1 4 09 09 105...

Page 106: ...Commissioning the PROFIBUS DP 106 Figure 76 variable table counter value counter stop 5663600000 1 4 09 09...

Page 107: ...cally assigned an address via which data is exchanged with the PLC programme You can accept or alter these addresses The quick est method is to double click the address bar of the selected device Then...

Page 108: ...DI Data Describtion input 16 DI 16 digital inputs output none 6 6 2 SAI AU Mx SB 8DI Data Describtion input 8DI 8 digital inputs output none 6 6 3 SAI AU Mx SB 8DIO Data Describtion input 8DI 8 digita...

Page 109: ...l occur 0 10 V 0 2047 10 10 V 0 4095 where 2047 equals 0 V 0 20 mA 0 4095 4 20 mA 819 output None 6 6 6 SAI AU M12 SB 4AO Data Describtion input None output 4AO 4 analog outputs 4 16bit wide words onl...

Page 110: ...PT100 module as input data Then the user must chose the module named 4PT100 M12 input status Then the input data are formed of the two counters and the status data as seen in the Chapter diagnostic d...

Page 111: ...lt status information of the Counter channels Bit 4 reserved Bit 6 to 5 addressing of register to write CNTVAL to 00 write threshold value for setting output to 1 01 write threshold value for clearing...

Page 112: ...the status data diagnostic data of the counter module as input data Then the user must chose the module named CNT M12 input status Then the input data are formed of the two counters and the status dat...

Page 113: ...on menu To access this menu click Edit Object properties Parameter properties Figure 78 Parameters Please refer to the following subsection for more information about parameter settings options for ea...

Page 114: ...e SAI AU M12 PB GW 16DI Number of pa rameter bytes 3 1 byte Activates the DESINA function 2 byte Filter input 0 3 3 byte Filter input 4 7 SAI AU M8 SB 8DIO SAI AU M12 SB 8DIO With the digital input an...

Page 115: ...configuration Channel 1 Cycle time Channel 1 3 byte Sensor configuration Channel 2 Cycle time Channel 2 4 byte Sensor configuration Channel 3 Cycle time Channel 3 5 byte Sensor configuration Channel 4...

Page 116: ...junction compensation configuration Channel 4 Threshold alarm configuration Channel 4 10 11 byte Threshold value 1 Channel 1 12 13 byte Threshold value 1 Channel 2 14 15 byte Threshold value 1 Channe...

Page 117: ...es how the outputs react when there is a bus malfunction The entries for Bit 0 to Bit 7 determine for each out put if it enters a safe status or if it retains the last status If this bit is set to 0 t...

Page 118: ...es the sensor type of the modules Bit 4 to 0 Sensor type of channel Bit 7 to 5 Cycle time of channel Follow tables show the values for Sensor Type Cycle time Value Cycle time Description 0 50 60 Hz su...

Page 119: ...is one bit in the diagnostic status data of the module is active if the input value of the associated channel is above below dependent if it is a high or low alarm the threshold value The configured h...

Page 120: ...safe state of Out put 0 Bit 3 Determines the safe state if Out put 1 Bit 5 to 4 00 normal counting mode Channel 0 01 quadrature counting mode Channel 0 Bit 7 to 6 00 normal counting mode Channel 1 01...

Page 121: ...Bit 2 cfg_fault 1 configuration error with the master Bit 3 ext_diag 1 extended diagnostics data is available Bit 4 not_supported 1 a requested function is not supported Bit 5 invalid_slave_response 1...

Page 122: ...has still not been received from master 02H or the address of the master which the parameter has set Byte 4 Ident number high byte 0AH High byte of the ident number The ID number of the PROFIBUS devi...

Page 123: ...yte 35 36 module status module 13 Byte 37 38 module status module 14 Byte 39 40 module status module 15 Byte 41 fuse Gateway Status of the fuses Byte 42 DESINA Gateway DESINA status Byte 43 Device rel...

Page 124: ...w 0 Byte 1 Bit 4 supply for output UQ1 high 0 Byte 1 Bit 5 supply for output UQ2 low 0 Byte 1 Bit 6 supply for output UQ2 high 0 Byte 1 Bit 7 supply voltage low 0 Byte 2 Bit 0 supply voltage high 1 By...

Page 125: ...circuit to ground at the output Byte 5 External voltage at the output Table 83 Device related diagnostic data IO of modules 8DIO SAI SB 8DO M8 M12 Byte 1 Short circuit to 24V DC sensor supply Byte 2 S...

Page 126: ...rror Bit 2 Channel 3 range error Bit 3 Channel 4 range error Byte 2 Broken wire status Bit 0 Channel 1 broken wire Bit 1 Channel 2 broken wire Bit 2 Channel 3 broken wire Bit 3 Channel 4 broken wire B...

Page 127: ...2 active Table 88 Device related diagnostic data IO of modules 4THERMO SAI SB CNT Byte 1 Short circuit to 24V DC sensor supply Byte 2 Channel 0 status information Bit 0 Signalisation of counting direc...

Page 128: ...station is not ready for data exchange Bit 2 cfg_fault 1 configuration error with the master Bit 3 ext_diag 1 extended diagnostics data is available Bit 4 not_supported 1 a requested function is not s...

Page 129: ...sets 0 Bit 7 ext_overflow 1 Diagnostic data overflow Byte 3 Diag master address FFH PB address of master FF Parameter has still not been received from master 02H or the address of the master which th...

Page 130: ...Byte 7 Software version high byte MSB Byte 8 Software version low byte LSB Byte 9 10 module status module 0 Gateway Byte 11 12 module status module 1 Byte 13 14 module status module 2 Byte 15 16 modu...

Page 131: ...issioning the PROFIBUS DP Byte 35 36 module status module 13 Byte 37 38 module status module 14 Byte 39 40 module status module 15 Table 91 Extended device related diagnostic data 5663600000 1 4 09 09...

Page 132: ...specific diagnostics is always equal to 1 Byte 42 details of the module where the errors occurred modules 1 8 including gateway I O Bit 0 1 error in gateway I O Bit 1 1 error in extension I O at posit...

Page 133: ...lug in station number of the module including gateway I O Bit 4 Plug in station number of the module including gateway I O Bit 5 Plug in station number of the module including gateway I O Bit 6 The co...

Page 134: ...Commissioning the PROFIBUS DP 134 5663600000 1 4 09 09 Channel type 00 Not defined 01 Digital Input 10 Analogue outputs 11 Input and output modules Table 94 Channel type diagnostics...

Page 135: ...values have been exceeded X X X 0 1 0 0 0 A8 Analogue input values have not been reached X X X 0 1 0 0 1 29 Error X X X 0 1 0 1 0 2A Reserved X X X 0 1 0 1 1 2B Reserved X X X 0 1 1 0 0 2C Reserved X...

Page 136: ...on figurator Note The address must be entered in hexadecimal for example the diagnostic ad dress 1022 3FEH means LADDR W 16 3FE Output variables RET_VAL RET_VAL contains the length of the actual trans...

Page 137: ...iagnostics information MB 126 Byte 6 The number of bytes of the manufacturer s diagnostics including this byte MB 127 Byte 7 MSB software version high byte MB 128 Byte 8 LSB software version low byte...

Page 138: ...f the LEDs on the extension I O 8DI 143 7 6 Layout of the LEDs on the extension I O 8DIO 145 7 7 Layout of the LEDs on the extension I O 8DO 2 amp 147 7 8 Layout of the LEDs on the extension I O 4AI 1...

Page 139: ...Green ON 18 V DC OFF 18 V DC red ON 18 V DC OFF 18 V DC US Green ON 18 V DC OFF 18 V DC red ON 18 V DC OFF no extension I O is con nected Com Green ON communication with Sub bus is okay red 0 5 Hz fla...

Page 140: ...ON 18 15 V DC 0 5 Hz flashing 15 12 V DC OFF 12 V DC Com Green ON communication with Sub bus is okay red 0 5 Hz flashing setting up communication max 20 sec onds ON time out communication UQ1 Green O...

Page 141: ...put ON OFF Short circuit at pin 1 sensor voltage together with LED pin 2 DI1 to DI8 DESINA diagnostic red Error message for DESINA diagnostics input Digital input 2 yellow Status of digital input or D...

Page 142: ...tatus of the digital input ON OFF Short circuit at pin 1 sensor voltage together with LED pin 2 DI1 to DI8 DESINA diagnostic red Error message for DESINA diagnostics input Digital input 2 yellow Statu...

Page 143: ...SB 8DI SAI AU M8 SB 8DI LED Input Dispaly Comments Digital input 1 yellow Status of the digital input ON OFF Short circuit at pin 1 sensor voltage together with LED pin 2 DI1 to DI8 DESINA diagnostic...

Page 144: ...it at pin 1 sensor voltage together with LED pin 2 DI1 DI3 DI5 DI7 DESINA diagnostic Rot Error message for DESINA diagnostics input Gelb Status of digital input or DESINA diagnostics input ON OFF DI2...

Page 145: ...LED Displays 7 6 Layout of the LEDs on the extension I O 8DIO Figure 87 Layout of the LEDs on the SAI AU M8 SB 8DIO and SAI AU M12 SB 8DIO 5663600000 1 4 09 09 145...

Page 146: ...input 1 yellow Status of the digital input ON OFF Short circuit at pin 1 sensor voltage together with LED pin 2 DESINA diagnostic red Error message for DESINA diagnostics input yellow Status of the d...

Page 147: ...M12 SB 8DO 2A SAI AU M8 SB 8DO 2A LED Output Display Comments yellow Status of the digital output ON OFF Short circuit at pin 1 sensor voltage together with LED pin 2 DO1 to DO8 Digital output 1 red...

Page 148: ...or voltage together with LED pin 2 DO1 DO3 DO 5 DO7 Digital output 1 red Short circuit at pin 4 with the earth yellow Status of the digital output ON OFF Short circuit at pin 1 sensor voltage together...

Page 149: ...I O 4AI Figure 89 Layout of LEDs on the SAI AU M12 SB 4AI LED Input Dis play Comments AI0 to AI3 Analogue input red Values out of parameter range Short circuit at pin 1 with the Pin3 Table 108 LED dis...

Page 150: ...9 Layout of the LEDs on the extension I O 4AO Figure 90 Layout of LEDs on the SAI AU M12 SB 4AO LED Output Display Comments AO0 to AO3 Analogue output red Short circuit at pin 1 with the Pin3 Table 1...

Page 151: ...Ds on the extension I O 4PT100 Figure 91 Layout of LEDs on the SAI AU M12 SB 4PT100 LED Input Display Comments AO0 to AO3 Analogue input red Sensor error indication Table 110 LED displays of the analo...

Page 152: ...09 7 11 Layout of the LEDs on the extension I O 4THERMO Figure 92 Layout of LEDs on the SAI AU M12 SB 4THERMO LED E A Anzeige Bedeutung AO0 to AO3 Analogue input red Sensor error indication Table 111...

Page 153: ...LED Displays 7 12 Layout of the LEDs on the extension I O 2CNT Figure 93 Layout of LEDs on the SAI AUM12 SB 2CNT 5663600000 1 4 09 09 153...

Page 154: ...yellow Status of the digital output ON OFF red Short circuit at pin 1 sensor voltage together with LED pin 4 OUT2 Digital output 2 Short circuit at pin 2 with the earth yellow gesperrt GT Gate inputs...

Page 155: ...ppendix Appendix A Product Overview 156 Appendix B Drilling Templates 159 Appendix C Converting from Hexadecimal to Decimal 162 Sources 163 Technical support 163 Index 164 Glossary 170 5663600000 1 4...

Page 156: ...938700000 SAI AU M12 SB 4PT100 1938710000 SAI AU M12 SB 4Thermo 1938720000 SAI AU M12 SB 2Counter 1938730000 Plug in connectors I O and AUX connectors SAIS 5 7 M12 male connector 5 pole straight 94569...

Page 157: ...raight PUR 3 m cable 9457610300 SAIL M12BG 5 3 0U M12 female connector 5 pole straight PUR 3 m ca ble 9457910300 SAIL M12GM12G 5 1 5U M12 male connector 5 pole straight on female M12 straight PUR 3 m...

Page 158: ...20150 SAIL M8GM8G 4S 3 0Q SB M8 male connector 4 pole straight shielded PUR 3 m 1981920300 SAIL M8GM8G 4S 5 0Q SB M8 male connector 4 pole straight shielded PUR 5 m 1981920500 SAIL M8GM8G 4S 10Q SB M8...

Page 159: ...endix B Drilling Templates Drilling templates for 8DI 4AI 4AO PT100 and thermal modules Overhead view Side view Figure 94 Drilling templates for the 8DI 4AI 4AO PT100 and thermal modules 5663600000 1...

Page 160: ...Appendix 160 5663600000 1 4 09 09 Drilling templates for the 8DIO 8DO 2A and counter modules Overhead view Side view Figure 95 Drilling templates for the 8DIO 8DO 2A and counter modules...

Page 161: ...Appendix 5663600000 1 4 09 09 Drilling templates for the gateway I Os Overhead view Figure 96 Drilling templates for the gateway I Os 161...

Page 162: ...6 6A 11 0B 43 2B 75 4B 107 6B 12 0C 44 2C 76 4C 108 6C 13 0D 45 2D 77 4D 109 6D 14 0E 46 2E 78 4E 110 6E 15 0F 47 2F 79 4F 111 6F 16 10 48 30 80 50 112 70 17 11 49 31 81 51 113 71 18 12 50 32 82 52 11...

Page 163: ...t and Control Part1 profile sets for continuous and dis crete Manufacturing relative to Fieldbus Use in Industrial Control Systems EN 50170 Universal Field Communication Sys tem Revision A2 Technical...

Page 164: ...B GW 16DI 38 Figure 19 Block diagram of the digital input 39 Figure 20 I O view Gateway I O 16DI 40 Figure 21 SAI AU M8 SB 8DI 42 Figure 22 Block diagram of the digital input 43 Figure 23 I O view of...

Page 165: ...Installing the GSD file step 1 98 Figure 62 Installing the GSD file step 2 98 Figure 63 The Weidmueller SAI module 98 Figure 64 Hardware configurator 99 Figure 65 setting PROFIBUS address 100 Figure...

Page 166: ...re 89 Layout of LEDs on the SAI AU M12 SB 4AI 149 Figure 90 Layout of LEDs on the SAI AU M12 SB 4AO 150 Figure 91 Layout of LEDs on the SAI AU M12 SB 4PT100 151 Figure 92 Layout of LEDs on the SAI AU...

Page 167: ...le 21 Technical data for the SAI AU M8 SB 8DI 45 Table 22 SAI AU M12 SB 8DI 46 Table 23 Contact assignment for the Sub bus male connector 47 Table 24 Contact assignment for the Sub bus female connecto...

Page 168: ...act assignment for the analogue input 82 Table 65 Technical data SAI AU M12 SB 4THERMO 84 Table 66 SAI AU M12 SB 4PT100 85 Table 67 Contact assignment for the sub bus male connector 85 Table 68 Contac...

Page 169: ...he digital inputs 141 Table 101 LED displays of the digital inputs 142 Table 102 LED displays of digital inputs SAI AU M8 SB 8DI 143 Table 103 LED displays of digital inputs SAI AU M12 SB 8DI 144 Tabl...

Page 170: ...ecified by the CiA CAN Controller Area Network CiA CAN in Automation the organization of the CAN bus device manufacturers and users CiA Draft Standard 102 Description of the physical CAN communication...

Page 171: ...ine tools and production systems DESINA describes the specification for standardising the electric hydraulic and pneumatic installation of automated machine tools and manufacturing systems DESINA diag...

Page 172: ...to configure electronic sub assemblies or set operating parameters that are carried out either rarely or only once during com missioning procedures The jumper is usually made of a small metal plate a...

Page 173: ...uts as well as define the analogue measurement ranges as a current or voltage input Parameterisation Term used to describe assigning parameters with a parameterisation or programming tool PDO Process...

Page 174: ...ar eas Ex Zone 0 1 Low currents only are used so that no sparks flashover in the case of a malfunc tion it uses a slower data transmission rate PA Process Automation Vendor independent compati bility...

Page 175: ...verted The sampling period for the SAI AU AI AO DI can be set between 5 ms and 250 ms SDO Service Data Object communication objects for configuration and for access to entries in the object directory...

Page 176: ...0 VDC X1 Rotary switch for setting the CAN address in hexa decimal format low byte from 01H to 0FH X10 Rotary switch for setting the CAN address in hexa decimal format high byte from 10H to F0H Y Plug...

Page 177: ......

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