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Cruiser 402 T - Cruiser 502 T 

Power Pulse 402 T - Power Pulse 502 T

 

 

Cod.006.0001.1680

24/04/2014 v2.0

ENGLISH

 

35/50

 

N° CODE 

DESCRIPTION 

014.0002.0010 

KNOB WITH CAP 

013.0011.0901 

FRONT PANEL LABEL (402T) 

013.0011.1001 

FRONT PANEL LABEL (502T) 

013.0000.8034 

LOGIC BOARD PLATE 

050.0002.0106 

LOGIC BOARD (402T) 

050.0003.0106 

LOGIC BOARD (502T) 

012.0007.0010 

FRONT/REAR PLASTIC PANEL 

6 011.0013.0021 

FRONT/REAR 

PLATE 

7 040.0001.0016 

THREE-POLE 

SWITCH 

021.0001.0278 

HIGH ISOLATION OUTPUT SOCKET 

9 016.5001.1303 

RINGNUT 

10 

011.0013.0022 

FRONT SOCKETS PANEL 

11 

050.1501.0076 

AMPHENOL CONNECTOR BOARD 

12 

011.0002.0036 

SOLENOID VALVE BLOCK 

13 016.5001.1132 

HOSE 

ADAPTER 

14 

011.0013.0041 

HALL SUPPORT PLATE 

15 040.0003.1002 

THERMAL 

CUT-OUT 

16 032.0002.2003 

ISOTOP 

DIODE 

17 

045.0006.0090 

DIODES-TRANSFORMER COPPER BRACKET 

18 

045.0006.0091 

ISOTOP/SOCKET COPPER BRACKET 

19 050.0001.0105 

SNUBBER 

BOARD 

20 050.2501.0054 

POWER 

BOARD 

21 

011.0013.0037 

COVER PANEL SUPPORT PLATE 

22 

011.0000.0911 

LEFT COVER PANEL 

23 016.4107.0001 

LED 

HOLDER 

24 

041.0004.0501 

HALL EFFECT SENSOR 

25 

050.1501.0111 

OUTPUT FILTER BOARD 

26 

045.0006.0085 

(-) SOCKET COPPER BRACKET 

27 

045.0006.0084 

(+) SOCKET COPPER BRACKET 

28 010.0002.0007 

HF 

COIL 

29 042.0003.0042 

POWER 

TRANSFORMER 

30 016.0009.0003 

RUBBER 

FOOT 

31 011.0013.0020 

LOWER 

COVER 

32 044.0004.0024 

OUTPUT 

INDUCTOR 

33 044.0004.0022 

INPUT 

INDUCTOR 

34 011.0013.0033 

INTERNAL 

FAN 

SUPPORT 

35 011.0000.0921 

RIGHT 

COVER 

PANEL 

36 003.0002.0017 

FAN 

37 011.0013.0032 

VENTILATION 

SHROUD 

38 

011.0013.0040 

RIGHT TUNNEL SUPP. PLATE 

39 011.0013.0034 

REAR 

PLATE 

40 

022.0002.0239 

REMOTE LOGIC CABLE 

41 

050.0001.0054 

COMPLETE POWER BOARD 

42 

021.0004.2994 

REMOTE CONNECTOR CAP 

43 022.0002.0152 

RS-232 

CABLE 

44 013.0000.7000 

REAR 

PANEL 

45 

022.0002.0073 

C.U. POWER SUPPLY WIRING 

46 

021.0013.0007 

ILME CONNECTOR CAP 

47 

011.0014.0069 

RS-232 CONNECTOR CAP 

48 

016.0011.0004 

FUSE HOLDER CAP 

49 045.0002.0009 

SUPPLY 

CABLE 

50 

021.0005.0001 

SOCKET FOR HEATER 

51 040.0006.1880 

FUSE 

HOLDER 

52 045.0000.0017 

CABLE 

CLAMP 

53 

011.0002.0018 

SOLENOID VALVE PLATE 

54 

050.0002.0061 

FAN AND C.U. CONTROL BOARD 

55 041.0006.0006 

AUXILIARY 

TRANSFORMER 

56 

050.0002.0053 

MAINS FILTER BOARD 

57 031.1005.0228 

CAPACITOR 

58 050.0002.0027 

HF 

BOARD 

59 021.0001.0279 

OUTPUT 

SOCKET 

N° CODE 

DESCRIPTION 

60 011.0000.0901 

UPPER 

COVER 

61 050.0001.0052 

SUPPLIES 

BOARD 

62 050.0001.0055 

BUS 

BOARD 

63 

050.0001.0112 

OUTPUT FILTER BOARD 

64 030.0017.2202 

RESISTOR 

65 

032.0001.8216 

THREE PHASE RECTIFIER BRIDGE 

66 040.0003.0075 

THERMAL 

CUT-OUT 

67 033.0005.0010 

POWER 

MODULE 

68 

050.0001.0057 

POWER SUPPLY CONTROL BOARD 

69 

016.0010.0001 

BOARDS SUPPORT GUIDE 

70 040.0003.1007 

THERMAL 

CUT-OUT 

71 012.0007.0020 

PLASTIC 

LOUVRE 

72 045.0006.0089 

DIODE-DIODE 

BRACKET 

73 

012.0007.0040 CAP 

74 

050.5081.0000 

COMPLETE FRONT LOGIC PANEL (402T) 

050.5082.0000 

COMPLETE FRONT LOGIC PANEL (502T) 

75 

011.0013.0023 UPPER 

PLATE 

76 015.0001.0017 

HEAT 

SINK 

77 

011.0013.0039 

LEFT TUNNEL SUPP. PLATE 

78 017.0001.5542 

SOLENOID 

VALVE 

79 022.0002.0190 

LED 

WIRING 

80 

022.0002.0240 

REMOTE WIRING (COM1) 

81 

022.0002.0272 

REMOTE WIRING (COM2) 

82 

050.0009.0080 

PULSE BOARD (402T) 

050.0010.0080 

PULSE BOARD (502T) 

 

 

 

N° CODE 

DESCRIPTION 

 

 

TORCH CONNECTORS COMPLETE KIT 

016.5001.0822 

SLEEVE HOSE ADAPTER FOR RUBBER HOSE 

016.0007.1113 

HOSE CLAMP Ø=11-13 

016.0007.0709 

HOSE CLAMP Ø=07-09 

016.5001.0821 

SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10 

021.0004.3360 

AMPHT3360-001 M/5V. VOL. CONNECTOR 

6 016.5001.1311 

NUT 

M10 

7 016.5001.0823 

NUT 

1/4 

 

Summary of Contents for Cruiser 402 T

Page 1: ...NGLISH WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it Cruiser 402 T Cruiser 502 T Power Pulse 402 T Powe...

Page 2: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 2 50...

Page 3: ...DURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING PARAMETERS 21 4 4 PARAMETERS ACTIVATION 23 4 5 PARAMETERS SETTING 1ST LEVEL 24 4 6 PARAMETERS SETTING 2ND LEVEL 26...

Page 4: ...IR function allows perfect deseaming with carbon electrodes of up to 10 mm in diameter Up to 6 mm diameter electrode welding is possible in MMA In MMA welding the Hot Start and Arc Force functions are...

Page 5: ...troller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF switch 8 Mains protection ON LED This LED illuminates if an inc...

Page 6: ...mains socket outlet 3 Choose the electrode based on the type of material and thickness of the workpiece to be welded 4 Insert the electrode in the electrode holder 5 Connect the electrode holder cabl...

Page 7: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 7 50 polarity to basic electrode...

Page 8: ...e plug of the ground clamp to the welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to th...

Page 9: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 9 50 polarity for tungsten electrode...

Page 10: ...2 The LED switches off when a new welding procedure is started or when any of the welding settings is modified L8 Illuminates to show a value in the following unit of measurement VOLTS L9 Illuminates...

Page 11: ...CONTINUOUS L37 This LED illuminates to show that the following welding mode is selected PULSED DC TIG L38 This LED illuminates to show that the following welding mode is selected SYNERGIC PULSED DC T...

Page 12: ...ulse 502 T 12 50 CODE SYMBOL DESCRIPTION S5 This button selects the torch trigger procedure See 4 1 page 17 S6 This button selects the welding mode E1 Data setting The encoder sets the value of the se...

Page 13: ...aved JOBS Set the welding power source ON OFF switch to O to switch the unit off S1 S6 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMUL...

Page 14: ...to the average current value shown using the HOLD function Torch loading WARNING Make sure the torch in use is correctly sized in relation to the welding current required and for the available and se...

Page 15: ...the basis of the preset welding current value Consequences of a higher value Arc striking is facilitated even on very dirty workpieces Risk of piercing excessively thin gauge workpieces TYPE OF PULSE...

Page 16: ...oling unit is connected to the power source and if it is running Coo oFF the alarm is never signalled irrespective of the circumstances Coo Aut the alarm is signalled if the cooling unit is connected...

Page 17: ...these conditions the weld pool can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WIT...

Page 18: ...pe time if programmed The welding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope ti...

Page 19: ...with the torch electrode 2 Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the t...

Page 20: ...LIFT ARC 2T HF 2 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY A...

Page 21: ...red when fixing points must be created or when welding in hard to reach positions that call for the presence of inert atmospheres before striking the arc Consequences of a higher value This parameter...

Page 22: ...NG ARC VOLTAGE This parameter inhibits power output when the potential between electrode and workpiece exceeds the preset threshold level Consequences of a higher value The welding arc persits even wi...

Page 23: ...ing TYPE OF PULSED CURRENT SLO 6 Available with the following setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE x z PROCEDURE x PARAMETER...

Page 24: ...NAL CURRENT 5 A 5 A 500 A 4 8 5 5 80 4 8 Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 6 Parameters of the 1st level menu PULSED TIG DC mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1...

Page 25: ...7 2 5 kHz Sl d DOWN SLOPE 0 0 s 7 25 0 s F Cu FINAL CURRENT 5 A 7 500 A 4 5 7 80 4 Po G POST GAS TIME 0 0 s 7 25 0 s 1 This parameter is set as a percentage referred to the value of the following para...

Page 26: ...IKE ENABLE oFF on on r P C MINIMUM PEDAL CURRENT 1 5 90 4 7 PARAMETERS SETTING SPECIAL FUNCTIONS S1 Press this button to scroll the list of settings to edit The acronym relative to the setting to be e...

Page 27: ...rmation S3 Press the button This action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S3 Press and release the button Lo J xx Only when the jobs have been uploaded the...

Page 28: ...equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Pr...

Page 29: ...e 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 29 50 No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V Reduced no load voltage Ur MMA 8 V TIG 8 V MIG MAG 8 V Rated HF peak voltage Up 10 8 kV Arc st...

Page 30: ...e equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 b...

Page 31: ...50 40 C 24 8 A 60 40 C 23 3 A 100 40 C 25 5 A TIG 50 40 C 18 6 A 60 40 C 17 7 A 100 40 C 18 4 A MIG MAG 50 40 C 24 2 A 60 40 C 22 1 A 100 40 C 24 3 A No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V...

Page 32: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 32 50 6 SPARE PARTS 6 1 CRUISER 402 T CRUISER 502 T...

Page 33: ...IC CABLE 41 050 0001 0054 COMPLETE POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007...

Page 34: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 34 50 6 2 POWER PULSE 402 T POWER PULSE 502 T...

Page 35: ...E POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007 ILME CONNECTOR CAP 47 011 0014 0...

Page 36: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 36 50 7 ELECTRICAL DIAGRAM 7 1 CRUISER 402 T CRUISER 502 T...

Page 37: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 37 50...

Page 38: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 38 50...

Page 39: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 39 50...

Page 40: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 40 50...

Page 41: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 41 50 7 2 POWER PULSE 402 T POWER PULSE 502 T...

Page 42: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 42 50...

Page 43: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 43 50...

Page 44: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 44 50...

Page 45: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 45 50...

Page 46: ...1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 46 50 7 3 CONNECTOR FOR REMOTE1 Welding side Cod 021 0004 1509 7 4 CONNECTOR FOR REMOTE2 Welding side Cod 0...

Page 47: ...d for passing from one welding time to another 0 V welding time change floating no variation E UP JOBS UP Upward selection of jobs 5 V Scroll up through jobs F DOWN JOBS DOWN Downward selection of job...

Page 48: ...502 T 48 50 7 5 TORCH CONNECTOR Welding side cod 021 0004 3360 Torch Up Down Torch 7 6 REMOTE CONTROLLER CONNECTOR Welding side cod 021 0004 0602 Torch with potentiometer 2 kOhm 10 kOhm potentiometer...

Page 49: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 49 50...

Page 50: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 50 50...

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