Safety Precautions ...............................................................................................................................
A.
Introduction ..........................................................................................................................................
Burner Model Number .............................................................................................................
Specifications & Sizing ............................................................................................................
Dimensions .............................................................................................................................
B.
Installation ............................................................................................................................................
C.
Special lnstructions For Canadian lnstallations .....................................................................................
D.
Burner Mounting Criteria ......................................................................................................................
E.
Fuel Sytems..........................................................................................................................................
F.
Start-up & Operating Adjustments ........................................................................................................
G.
Trouble Shooting ...................................................................................................................................
H.
General Maintenance and Care ...........................................................................................................
I.
Care of Burner During Extended Shutdown .........................................................................................
J.
Replacement Parts ..............................................................................................................................
K.
Warranty Validation & Field Start-up Report ........................................................................................
2
3
4
5
6
7
7
8
9
12
16
18
20
20
20
TABLE OF CONTENTS
A. INTRODUCTION
Page 3
Introduction
SG Manual
READ AND SAVE THESE INSTRUCTIONS FOR
REFERENCE
WARNING
DO NOT ATTEMPT TO START, ADJUST OR MAIN-
TAIN THIS BURNER WITHOUT PROPER TRAINING
OR EXPERIENCE. FAILURE TO USE KNOWLEDGE-
ABLE TECHNICIANS CAN RESULT IN EQUIPMENT
DAMAGE, PERSONAL INJURY OR DEATH.
The startup and maintenance of the SG burner requires the
skills of an experienced and properly trained burner techni-
cian. Inexperienced individuals should not attempt to start
or adjust this burner.
Every attempt has been made to accurately reflect the
burner construction, however, product upgrades and spe-
cial order requirements may result in differences between
the content of this manual and the actual equipment.
These special components will be described in the infor-
mation provided with the burner and should be used as the
controlling document.
NOTE: This manual must be readily available to all
operators and maintained in legible condition.
1. Nameplate Information
Each burner has a nameplate with important job details,
similar to the nameplate shown in Figure A-1.
Figure A-1 Nameplate
The serial number represents the unique number for that
burner and is a critical number that will be needed for any
communications with Webster Combustion.
The input rates define the maximum/minimum inputs for
that burner, given in MBH for gas. The gas manifold pres-
sure is given in “in wc” which is inches of water column.
The electrical ratings of the burner are given, with the volt-
age, current load, frequency and phase (this will either be
single or 3-phase). For motors, the motor HP is listed.
MODEL NUMBER
SERIAL NUMBER
GAS INPUT RATING
MBTU/HR
IN.WC
MAXIMUM
MINIMUM
FUEL
HP
VOLTS
CONTROL CIRCUIT
BURNER MOTOR
AMPS HERTZ PHASE
DATE MFG.
Cyclonetic
MAX OVERFIRE
DRAFT
BURNER
MOTOR
GAS BTU/CUFT
This manual covers the SG Model CYCLONETIC burners offered by Webster Combustion. These burners cabe used
in a wide variety of Cast Iron, Firebox, Firetube, Flextube and other applications. They fire gas with several different
operating systems.
Summary of Contents for Cyclonetic SG Series
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