Webasto Sprinter Vancouver Standard Manual Download Page 5 | Manualshive

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5

Vancouver

Sprinter

Kit Contents for 5012423

Item

Number

Part Number

Description

Quantity

1

5012085B

VANCOUVER ASSEMBLY 12V W-THERMO-
STAT

1

2

62U003AA093A

EVAPORATOR COVER

1

3

6290321660B

DIFFUSER

1

4

5013424A

INSTALLATION MANUAL

1

5

620681053RA

2-WAY SOLENOID VALVE 12V

1

6

5012221A

BRACKET - ADAPTER VANCOUVER

1

7

5011082C

WARRANTY STATEMENT

1

8

5011556A

INSULATION HOSE ID 0.875IN X 6FT LONG

1

9

5012882A

WIRE HARNESS ADAPTER NEO 1 5500 MM

1

10

5012281A

BRACKET Vancouver SPRINTER

1

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Summary of Contents for Sprinter Vancouver Standard

Page 1: ...frigerant recovery and recharging machine 1 2 Sprinter 2006 2018 3 0 Liter 170 wheelbase For kit number 5013423A Special instructions for these models Part locations may differ slightly dependent on t...

Page 2: ......

Page 3: ...r repair Webasto heating or cooling system unless you have the proper certifications technical skills tools and equipment required to properly complete the necessary procedures ALWAYS carefully follow...

Page 4: ...ssure Testing for Leaks 10 1 3 Scope 11 1 4 Applicability of Manual 11 1 5 Meaning of Warnings Cautions and Notes 11 1 6 Safety 12 1 7 Legal Provisions for Installation 12 1 8 Prohibition on Venting 1...

Page 5: ...62U003AA093A EVAPORATOR COVER 1 3 6290321660B DIFFUSER 1 4 5013424A INSTALLATION MANUAL 1 5 620681053RA 2 WAY SOLENOID VALVE 12V 1 6 5012221A BRACKET ADAPTER VANCOUVER 1 7 5011082C WARRANTY STATEMENT...

Page 6: ...5012876A WIRE HARNESS BLOWER NEO 5500 8100MM 1 15 5012430A VAC WIRE HARNESS SOLENOID VALVE 9000mm 1 16 5012816A BRACKET NEO CONTROLLER 1 17 5012812B CONTROLLER NEO 1 VAC 1 5013425A BAG AC PARTS VANCO...

Page 7: ...25 5011005B FITTING REFRIGERANT 90 12THD 10HOSE 1 27 62A031060A TIE IN ADAPTER 1 5013072A BAG CABLE TIES AND EDGE TRIM 31 5011938A EDGE TRIM 0 125 X 0 5in 2 feet 32 5001085A CABLE TIE HEAVY DUTY BLACK...

Page 8: ...A TEE DRAIN HOSE 12MM OD 1 39 5011493A RIVET NUT HEAVY DUTY ALUM M8 X 1 25 4 40 5011487A SCREW SELF DIRLLING 0 25 X 1 INCH 7 41 5011593A SCREW 4 2 X 16MM SELF DRILLING BLACK 2 42 902713Z WASHER FLAT 0...

Page 9: ...Sprinter Vancouver 9 Notes...

Page 10: ...death from explosion fire or contact with acid saturated refrigerant or oil mists Webasto recommends that the system be serviced using a flush and purge station such as a Robinair unit or similar equ...

Page 11: ...Applicability of Manual These non binding installation instructions apply to the make model listed on the front cover of this installation manual Due to optional equipment there may be build variatio...

Page 12: ...iring the removal of refrigerants be serviced by a certified technician under section 609 of the Clean Air Act and that all refrigerant be reclaimed and recycled Vehicle operation must not be impaired...

Page 13: ...fer to manufacturer s instructions as needed Driver s and passenger s side step well trim panel Driver s and passenger s side A pillar trim Driver s and passenger s side b pillar trim panel Headliner...

Page 14: ...t nuts 39 Mount the Vancouver bracket using four bolts and washers 35 42 XXX 2 Install the lower bracket 6 to the Vancouver unit 1 using four M6 bolts 45 Install the Vancouver assembly to the upper br...

Page 15: ...40 mount the refrigerant valve bracket to the vehicle Mount the valve to the bracket using the included machine screw 5 Drill a 2 in 50 mm hole in the foam block at the top of the driver side b pilla...

Page 16: ...ion NOTE When cutting the hole for the control head be sure the area behind the location is clear of obstructions before cutting the hole 7 Find a suitable mounting location for the NEO 1 controller C...

Page 17: ...1 SELF DRILLING 2 9 5012882A WIRE HARNESS ADAPTER NEO 1 5500 MM 1 14 5012876A WIRE HARNESS BLOWER NEO 5500 8100MM 1 13 5012587A VAC WIRE HARNESS T STAT or LP 8600mm 1 15 5012430A VAC WIRE HARNESS SOL...

Page 18: ...Ground 2 12V constant power 3 NEO controller connections see below 4 Refrigerant valve 5 Extreme board jumper not used 6 Thermostat 7 12V Ignition on 8 Blower ON signal wire 9 Blower connector at Neo...

Page 19: ...information 9 Connect the following wiring harnesses to the control panel NEO adapter harness blower harness 14 thermostat 13 solenoid valve 15 Refer to the graphic on the previous page for more info...

Page 20: ...igerant valve wiring harness to the refrigerant valve Remove the screw from the refrigerant valve connector and remove the connector plate After stripping the wires appropriately connect the wires to...

Page 21: ...thermostat con nectors to the thermostat not the grounding tabs on the housing 14 Route the blower and thermostat harnesses to the evaporator unit Connect the thermistor and blower motor connections C...

Page 22: ...X 11M LONG As needed 18 5013071A BAG TXV PLATE 1 25 5011005B FITTING REFRIGERANT 90 12THD 10HOSE 1 12 5013167A HOSE REFRIGERANT SIZE 10 X 11 METERS As needed 27 62A031060A TIE IN ADAPTER 1 28 5013074...

Page 23: ...23 Vancouver Sprinter...

Page 24: ...making A C hoses A Using blade type hose cutters cut the hose in one cut The cut edge must be clean and flush B Place two properly sized clips in the clip holder The clips should both be facing the sa...

Page 25: ...25 Sprinter Vancouver D Lubricate the fitting with PAG oil and insert the fitting until the shoulder of the fitting is touching the clip holder E Using Oetiker pliers crimp the clips closed...

Page 26: ...sure A C hoses 11 12 to the Vancouver assembly After orienting the fittings install the TXV plate 18 NOTE The magnet will click into place when properly installed 17 Connect the high pressure hose to...

Page 27: ...V Set the manifold aside NOTE Lubricate the O rings with PAG oil 19 Clean all surfaces and install the tie in fittings 27 NOTE Lubricate the O rings with PAG oil 20 Install the fittings 23 21 and conn...

Page 28: ...hose connect the drains Route the drain hose to the right or left D Pillar 22 Route the drain hose inside of the D pillar 23 Drill a 3 4 in 19 mm hole in the body cavity and route the drain hose throu...

Page 29: ...core support XXX 31 Using two black self tapping screws 41 install the diffuser 3 on the front of the Vancouver unit 4 NOTE This step is optional 32 Install the Vancouver cover as needed 2 It is recom...

Page 30: ...Sprinter Vancouver 30 Wiring Diagram...

Page 31: ...31 Vancouver Sprinter NOTES...

Page 32: ...Webasto Thermo Comfort N A Inc Technical Assistance Hotline USA 800 555 4518 Canada 800 667 8900 www webasto us www techwebasto com Org 08 2019 Rev 10 2020...

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