Webasto Sprinter Vancouver Standard, Manual

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Sprinter Vancouver
13
General References
• Bare body parts, around drilled holes for example, must be treated with an anti-corrosive coating.
• Secure hoses, cables and wiring harnesses with cable ties and fit protective hoses around them at chafing
points.
• Replace hose clamps as necessary. Hose clamps should be inspected before re-use. Look for damage to the
screw and to the band due to fatigue, corrosion, or improper installation.
• Fit edge protectors (grommet, split-loom, etc.) to sharp edges.
• The vehicle shown is an extended length example, other body lengths will be similar.
Vehicle Prep
1. Disconnect the negative battery cable.
2. Discharge and evacuate the A/C system.
3. Remove the following components, refer to manufacturer’s instructions as needed:
• Driver’s and passenger’s side step-well trim panel
• Driver’s and passenger’s side A-pillar trim
• Driver’s and passenger’s side b-pillar trim panel
• Headliner
• Driver’s seat
• Unbolt driver’s seat base
Kit Preparation
Parts required for the Vancouver kit installation:
Item
Number
Part Number Description Quantity
10 5012281A BRACKET Vancouver SPRINTER 1
35 905163Z BOLT HEX M8-1.25 6G x 25 8.8 4
42 902713Z WASHER FLAT 0.3125 x 0.75 x 0.062 4
39 5011493A RIVET NUT HEAVY DUTY ALUM M8 X 1.25 4
6 5012221A BRACKET - ADAPTER VANCOUVER 1
1 5011500A VANCOUVER ASSEMBLY 12V W-THERMOSTAT 1
45 5001321A BOLT M6-1.0 x 20 MM 12
36 5001322A NUT - M6-1 SERRATED 9
5 620681053RA 2-WAY SOLENOID VALVE 12V 1
40 5011487A SCREW SELF DIRLLING 0.25 X 1 INCH 2
31 5011938A EDGE TRIM 0.125 X 0.5in. As needed
16 5012816A BRACKET - NEO CONTROLLER 1
17 5012812B CONTROLLER NEO 1 VAC 1