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8

SWS Systems

Operating Instructions and Parts Manual

Symptom

 

Possible Cause(s)

Corrective Action(s)

Pump will not run

1. Power off 

1. Turn power on or call power company

2. Blown fuse or tripped breaker 

2. Replace fuse or reset circuit breaker

3. Faulty pressure switch

  3. Replace switch

4. Motor overload tripped 

4. Let cool. Overload will automatically reset

5. Low line voltage

5. Contact an electrician

Motor hums but 

will not run

1. Line voltage does not match selector switch 1. Check line voltage and voltage selector switch (see 

Figure 6 on page 4)

2. Inadequate wiring 

2. Rewire

3. Damage or misalignment causing rotating 

parts to bind

  3. Replace or take to service shop for repair

4. Low line voltage 

4. Contact an electrician

Overload trips

1. Low line voltage

1. Contact an electrician

2. Damage or misalignment causing rotating 

parts to bind 

2. Take to motor repair shop or locate and repair 

mechanical binding

3. High surrounding temperature 

  3. Provide a shaded, well-ventilated area for pump

4. Rapid cycling 

4. See Pump starts and stops too often section below

5. Inadequate wiring

5. Rewire

Pump runs but 

delivers little or 

no water

NOTE: 

Check 

prime before 

looking for other 

causes. Unscrew 

priming plug and 

see if water is in 

priming hole.

1. Water level below pump intake

1. Lower suction pipe further into well

2. Discharge not vented while priming

 

2. Open faucet to allow air to vent while priming pump

3. Leak in suction piping

  3. Repair or replace to fix leak

  4. Well screen or inlet strainer clogged 

4. Clean or replace to remove obstructions

5. Clogged nozzle

 5. Clear obstruction from nozzle

6. Air volume control diaphragm ruptured

6. Replace air volume control

7. Foot valve may be clogged or stuck closed

7. Clean or replace as needed

8. Pump not fully primed

 8. Continue priming, paus ing ev ery 5 minutes to cool 

pump body. Refill pump as needed

9. Water level below maximum lift spec i fi ca 

tion

9. Select applicable pump and/or jet as sem bly

10. Undersized piping

10. Replace as needed

11. Gaseous well

11. Install baffle on pump intake to prevent gas from 

entering system

12. Distorted venturi

12. Inspect and replace

13. Incorrect jet for application

13. Purchase a jet matched to your sys tem

14. Undersized pump

14. Increase horsepower of pump

15. Pump cavitates, sounds like pumping gravel 15. Increase suction plumbing diameter or decrease 

pipe friction

16. Low line voltage

16. Contact an electrician

Pump starts and 

stops too often

1. Water-logged tank (Conventional tank)

1. Replace tank or air volume control

 2. Air volume control tubing kinked or clogged

2. Clean or replace as needed

3. Air volume control tubing connected to wrong 

opening on pump

  3. Move to correct pump opening

 4. Incorrect tank pre-charge (pre-charged tank)  4. Add or release air as needed

5. Ruptured diaphragm/bladder (pre-charged 

tank)

5. Replace tank

6. Leak in house piping

6. Locate and repair leak

7. Foot valve or check valve stuck open

7. Remove and replace

8. Motor overload tripping

8. See overload trips section

9. Improperly adjusted or damaged pressure 

switch

9. Adjust or replace switch

ELECTRICAL PRECAUTIONS - Before servicing a pump, ALWAYS shut off the main power breaker and then unplug the pump. Make sure you 

are NOT standing in water and are wearing insulated protective sole shoes. Under fl ooded conditions, contact your local electric company 

or qualifi ed licensed electrician for disconnecting electrical service prior to pump removal.

Troubleshooting Chart

www.waynepumps.com

Summary of Contents for 64043-WYN1

Page 1: ...d protect from sharp objects hot surfaces oil and chemicals Replace damaged or worn cords immediately 15 Keep fingers and foreign objects away from ventilation and other openings Do NOT insert any obj...

Page 2: ...llon precharged tank will have the same usable water or drawdown capacity as a 40 gallon conventional tank but the tank is smaller in size Figure 1 PRESSURE SWITCH The pressure switch provides for aut...

Page 3: ...the pipe and cause abnormal pump operation Make sure to use pipe joint compound on all male pipe threads DUG WELL CISTERN LAKE AND SPRING INSTALLATION FIGURE 12 ON PAGE 9 1 Install a foot valve on in...

Page 4: ...o the metal well casing or use a ground electrode furnished by the power company There is only one proper ground terminal on the unit The terminal s is located under the pressure switch cover is paint...

Page 5: ...Priming the Shallow Well Pump on page 4 4 Reconnect the power to the pump NOTE As the pump refills the tank with water the air volume control supplies the tank with the correct air to water ratio for...

Page 6: ...so the two screw holes are on a horizontal line across the motor shaft Figure 10 This placement should be done to ensure proper draining and priming 3 Place rotating shaft seal member in position on i...

Page 7: ...ed to keep the ceramic face clean You can use a little water or dish soap to lubricate the seal pocket to make assembly easier 16 Slide the square cut gasket over the flange on the seal plate make sur...

Page 8: ...ed 6 Replace air volume control 7 Foot valve may be clogged or stuck closed 7 Clean or replace as needed 8 Pump not fully primed 8 Continue priming paus ing ev ery 5 minutes to cool pump body Refill p...

Page 9: ...rick stone or concrete to prevent cave in D DRIVEN WELL Pipe with a pointed screen is driven into the ground below the water table The depth is usually less than 50 feet Available diameters are 1 thro...

Page 10: ...e been damaged as a result of accident abuse misuse neglect improper installation improper maintenance or failure to operate in accordance with Wayne Water Systems written instructions THERE IS NO OTH...

Page 11: ...es aceite y qu micos Reemplace los cables da ados o desgastados de inmediato 15 Mantenga los dedos y objetos extra os lejos de la ventilaci n y otras aberturas NO inserte ning n objeto en el motor Rie...

Page 12: ...n tanque precargado de 20 galones rendir la misma cantidad de agua utilizable o capacidad de vaciado que un tanque convencional de 40 galones con la ventaja de que el tanque es m s peque o Figura 1 PR...

Page 13: ...de pedestal tipo tap n siga las instrucciones del fabricante Como alternativa se puede usar una v lvula de retenci n en l nea con un pozo accionado Figura 2 Ilustraci n C La tuber a entre la v lvula d...

Page 14: ...r nea met lica o una cubierta de pozo de al menos 10 pies largo son los mejores electrodos de tierra Si se usa tuber a de pl stico o adaptadores con aislamiento pase un cable directamente a la armaz n...

Page 15: ...agua el control de volumen de aire suministra al tanque la relaci n adecuada de aire y agua para que el sistema funcione Si el control de volumen de aire est bien la bomba se apagar en el nivel l mite...

Page 16: ...rizontal a trav s del eje del motor Figura 10 Esta ubicaci n se debe hacer para asegurar un drenaje y cebado adecuados 3 Sit e la pieza giratoria del sello del eje en el impulsor y presi nela para que...

Page 17: ...Se puede utilizar un poco de jab n y agua o un plato para lubricar el sello de bolsillo para facilitar el montaje 16 Deslice la junta de corte cuadrado sobre la brida en la placa de sellado aseg rese...

Page 18: ...de aire 7 La v lvula de pedestal puede estar obstruida o atascada 7 Limpie o reemplace de ser necesario 8 La bomba no est totalmente cebada 8 Contin e cebando pausando 5 minutos para enfriar el cuerp...

Page 19: ...D O Se acci ona una t uber a con una pant al l a con punt a en l a t i er r a por debaj o de l a capa f r e t i ca La pr of undi dad por l o gener al es m enor a 15 25 m 50 pi es Los di m et r os com...

Page 20: ...idente abuso mal uso negligencia instalaci n incorrecta mantenimiento inadecuado o falla en operar de acuerdo con las instrucciones escritas de Wayne Water Systems NO EXISTE NINGUNA OTRA GARANT A EXPR...

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