Intermediate
section
Lock
section
Bottom
section
Vertical
track
Vertical
track
Center
hinge(s)
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 5/8” Self tapping screw locations
1/4”-14 x 5/8” Self tapping screw locations
Left double graduated
end hinge with long
stem track roller
Right double graduated
end hinge with long
stem track roller
Stacking Top Section
10
Place the top section in the opening. Install a nail to prevent the top section from falling
backwards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the
edge of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sec-
tions. Repeat for other side.
IMPORTANT:
THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-
TION.
FOR QUICK INSTALL TRACK:
Complete the vertical track installation by securing the jamb
bracket(s) and tightening the other lag screws. Repeat for other side.
FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK:
Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Vertical track
against track rollers
Flag angle
assembly
Top of flag
angle
Attaching Horizontal Tracks
11
NOTE:
Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable
Flag Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents /
Breakdown of Parts, to determine which Flag Angles / Vertical Track Assemblies you have.
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE QUICK INSTALL FLAG ANGLES:
To install horizontal track, place the curved
end over the top track roller of the top section. Align key slot of the horizontal track with the
Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in
place.
3/8”-16
Hex nut
3/8”-16 x
3/4” Truss
head bolt
Quick
Install
tab
Key
slot
Quick
Install
tab in
place
Level
Horizontal track angle
Flag
angle
upper
slot
Flag
angle
Horizontal
track
FOR OTHER FLAG ANGLES:
To install horizontal track, place the curved end over the top
track roller of the top section. Align the bottom of the horizontal track with the top of the verti-
cal track. Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts
and (2) 1/4” - 20 flange hex nuts.
3/8”-16
Hex nut
Horizontal
track angle
3/8”-16 x 3/4”
Truss head bolt
1/4”-20 x 9/16”
Track bolts
1/4”-20 Flange
hex nuts
Horizontal
track
Flag angle
upper slot
Level
1/4”-20 x 9/16”
Track bolts
1/4”-20 Flange
hex nuts
12” Radius
track
15” Radius track
Next level the horizontal track assembly and bolt the horizontal track angle to the first
encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt
and (1) 3/8” - 16 hex nut. Repeat for other side. Remove nail that was temporally holding the
top section in position.
IMPORTANT:
FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Horizontal
track
Level
Level
Horizontal
track angle
Horizontal
track angle
Horizontal
track
Adjusting Top Fixtures
12
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange
hex nuts to secure the top fixture slide to the top fixture base. Repeat for other side.
9
Summary of Contents for Torque Master Plus 9100
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