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The 

Option-Specific Installation Instructions

 and a more detailed 

Installation Instructions And Owner’s Manual

 are available at no charge 

from:
- Your local Wayne Dalton Sales Center, or
- Online at 

www.Wayne-Dalton.com

, or

- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660

©Copyright 2017

REV5_02/22/2017

Part Number

T a b l e   O f   C o n t e n t s

359498

PLEASE DO NOT RETURN THIS PRODUCT 

TO THE STORE

If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the 
prompts to contact a customer service 
representative. They will be happy to handle 
any questions that you may have.

AFTER INSTALLATION IS COMPLETE, 
LEAVE THIS QUICK START GUIDE /
OWNER’S MANUAL WITH THE 
HOMEOWNER, OR FASTEN IT NEAR 
GARAGE DOOR FOR EASY REFERENCE.

Pre-Installation 2

Important Safety Instructions 

2

Removing an Existing Door and Preparing the Opening 

2

Tools Required 

2

Breakdown of Door and Track Parts 

3

Breakdown of Counterbalance Parts 

4

Door Installation Instructions 

5

Counterbalance Installation Instructions 

10

TorqueMaster

®

 Spring 

10

Torsion Spring 

14

Extension Spring 

17

Maintenance 19

Cleaning Your Garage Door 

19

Painting Your Garage Door 

19

Maintaining The Finish On Your Garage Door 

19

Operation And Maintenance 

19

Warranty 20

Wayne Dalton, a division of Overhead Door Corporation

Models 9100, 9405, 

9600, 5120, 5145, 

9700, 9510 and 9800

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This 

Quick Start Guide / Owner’s Manual

 provides basic instructions 

for the installation of 

standard-package

 garage doors with a maximum 

door height of 8 feet only. Option-Specific Installation Instructions are 
available for doors over 8 feet tall, or purchased with any of the following 
options:
Step Plate, Riveted Track, Angle Mount Track, Low Headroom, High Lift, 
Full Vertical Lift, Roof Pitch, 32” Radius Track, Solid Shaft, Keyed Shafts, 
Center Coupler Assembly or any other option not included herein.
To avoid possible injury or damage, read and fully understand these 
instructions and any applicable Option-Specific Instructions carefully 
before installing and operating the garage door. Pay close attention to all 
warnings and notes.

QUICK START GUIDE IMPORTANT NOTICES!

Summary of Contents for 9100

Page 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Page 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Page 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Page 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Page 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Page 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Page 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Page 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Page 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Page 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Page 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Page 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Page 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Page 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Page 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Page 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Page 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Page 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Page 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Page 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Page 21: ......

Page 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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