DOOR INSTALLATION
INSTRUCTIONS
To avoid possible injury and to insure proper installation, it's highly recommend that you read
and fully understand the complete
Installation Instructions and Owner’s Manual
and
any applicable
Option-Specific Installation Instructions
before you attempt this installa-
tion. The complete
Option-Specific Installation Instructions and owner’s manual
are
available for download at
www.Wayne-Dalton.com
.
IMPORTANT: FOR MORE DETAILED INFORMATION ON COMPONENTS AND INSTALLA-
TION STEPS, REFER TO THE COMPLETE INSTALLATION INSTRUCTIONS AND OWNER’S
MANUAL AVAILABLE AT WWW.WAYNE-DALTON.COM.
NOTE:
Reference TDS 160 for general garage door terminology at
www.dasma.com
.
IMPORTANT:
IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT,
PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.
Attaching Flag Angles and (NWL) Jamb
Brackets To Vertical Tracks
Tools Required: Tape measure, Safety glasses, Leather gloves
1
NOTE:
If you have Riveted Track or Angle Mount Track, skip this step.
FOR DOORS WITH QUICK INSTALL TRACK:
For Door Models 9100, 9405, 9600, 5120 and 5145, Jamb Bracket Schedule
DOOR
HEIGHT
VERTICAL
TRACK
LENGTH
1ST SET
2ND SET
3RD SET
JAMB
BKT
POSITION
JAMB
BKT
POSITION
JAMB
BKT
POSITION
6’0”
64”
5
M
6
B
N/A
6’5” -
6’8”
69” - 72”
3
B
6
M
N/A
7’0”
76”
3
B
7
T
N/A
7’3” -
7’9”
79” - 85”
3
B
5
B
6
B
8’0”
4-SEC
88”
3
M
6
T
7
M
8’0”
5-SEC
88”
3
B
7
T
8
T
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
For Door Models 9700, 9510 and 9800 Non-Sonoma, Jamb Bracket Schedule
DOOR
HEIGHT
VERTICAL
TRACK
LENGTH
1ST SET
2ND SET
3RD SET
JAMB
BKT
POSITION
JAMB
BKT
POSITION
JAMB
BKT
POSITION
6’0”
64”
5
M
6
B
N/A
6’6” -
6’8”
70” - 72”
3
M
5
B
N/A
6’10” -
7’0”
74” - 76”
3
B
5
B
N/A
7’3”
- 7’9”
79” - 85”
3
B
5
B
6
B
8’0” (4
Sec)
88”
3
M
6
T
7
M
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
For Door Models 9800 Sonoma, Jamb Bracket Schedule
DOOR
HEIGHT
VERTICAL
TRACK
LENGTH
1ST SET
2ND SET
3RD SET
JAMB
BKT
POSITION
JAMB
BKT
POSITION
JAMB
BKT
POSITION
6’6” -
6’8”
70” - 72”
3
M
5
B
N/A
6’10”
74”
3
M
7
T
N/A
7’0”
76”
3
B
5
B
N/A
7’4” -
7’6”
80” - 82”
3
B
5
B
6
B
7’8” -
8’0” (4
Sec)
84” - 88”
3
M
6
T
7
M
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
1/4
Turn
Left hand
vertical
track
NOTE:
Repeat the
same process for
the right hand side.
Left hand
flag angle
1A
1B
1C
1D
1/4
Turn
Left hand
jamb bracket
Left hand
jamb bracket
3rd
Set
1st
Set
2nd Set
Bottom
hole
Top
hole
Middle
hole
FOR DOORS WITH FULLY ADJUSTABLE TRACK:
Left hand
vertical track
NOTE:
Loosely fasten
components together.
Repeat the same process
for the right hand side.
Left hand
flag angle
1A
1B
1C
Left hand
jamb bracket
Left hand
jamb bracket
3rd
Set
1st
Set
2nd
Set
Attaching (WL) Jamb Brackets To Vertical
Tracks
Tools Required: Tape measure, Safety glasses, Leather gloves
2
NOTE:
The windload jamb brackets are installed in addition to the Non-Windload jamb
brackets.
NOTE:
If you have Riveted Track or Angle Mount Track, skip this step.
NOTE:
Windload specification code
0356
only uses the (Q.I.) jamb bracket schedule.
Left hand
vertical track
NOTE:
Loosely fasten
components together.
Repeat the same process
for the right hand side.
Typical left hand
vertical track
assembly
2A
2B
2C
Left hand windload
jamb bracket
NOTE:
Measure the length of the vertical tracks.
Using the Jamb Bracket Schedule (shown on the
Windload Specification Sheet included in the
hardware box), determine the placement of the
windload jamb brackets for your door height.
Left hand
windload jamb
bracket
Left hand
windload jamb
bracket
Attaching Horizontal Track Angles
Tools Required: Hammer, Safety glasses, Leather gloves
3
Left hand horizontal
track angle
Key slots
Left hand
horizontal track
Quick
Install tabs
Quick Install tabs
in place
Left hand horizontal
track
Left hand horizontal
track angle
Quick
Install tabs
NOTE:
Repeat the same
process for the right hand side.
3B
3A
Or
5
Summary of Contents for 9100
Page 21: ......