Wayne-Dalton 9100, Quick Start Owner'S Manual

Page: 11 / 22

Right hand
cable drum
A2d
Right
hand
cable
drum
TorqueMaster
®
spring tube
assembly
Counterbalance
lift cable 1-1/2
wraps
Counterbalance
lift cable
Winding
shaft
Cam peak
straight up
Splines
Groove
Round notch
in flag angle
A2e
5”
Winding
shaft
Cam
peak
straight
up
Insert winding
shaft into flag
angle
Bearing
A2f
Left hand
cable drum
TorqueMaster
®
spring tube
assembly
Counterbalance lift
cable 1-1/2 pre-wrap
Counterbalance
lift cable
Idler
bracket
Cam peak
straight up
Round
notch
Groove
Flag
angle
A2h
A2g
Snaps
Idler
bracket
Flag
angle
Bearing
Idler
bracket
Snaps
Groove
Left hand
cable drum
Idler
bracket
Snaps
Groove
Left
hand
cable
drum
A2f
Left hand
cable drum
TorqueMaster ®
spring tube
assembly
Counterbalance lift
cable 1-1/2 wraps
Counterbalance
lift cable
Winding
shaft
5”
Left hand
cable drum
Splines
Groove
Round notch
in flag angle
A2g
Winding
shaft
Cam
peak
straight
up
Insert winding
shaft into flag
angle
Bearing
Attaching End Brackets To Flag Angles
Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, 1/2” Wrench, Tape
measure, Step ladder, Safety glasses, Leather gloves
A3
IMPORTANT: WARNING TAGS MUST BE SECURELY ATTACHED TO END BRACKET(S).
IMPORTANT: FOR SINGLE SPRING DOORS, ENSURE THE LEFT HAND CABLE DRUM BEARING
IS ALL THE WAY TO THE LEFT AND UP AGAINST THE FLAG ANGLE. IF THE CABLE DRUM IS
PULLED AWAY FROM THE FLAG ANGLE, THEN THE IDLER BRACKET CAN RUB AGAINST THE
CABLE DRUM CAUSING NOISE.
NOTE:
Drill 3/16” pilot holes into header for the lag screws.
Grooves
Warning
tag
Disconnect cable
guide hole
Splines
Winding
shaft
Right
hand
end
bracket
Flag
angle
A3b
TorqueMaster ®
spring tube
assembly
Right hand
cable drum
Ratchet wheel
(oriented correctly)
A3a
FOR DOUBLE SPRING
APPLICATIONS:
Repeat
same process for left
hand end bracket.
A3e
5/16”
Washer
5/16”
Hex nut
Winding
shaft
5/16” -18 x 3/4”
Carriage bolt
TorqueMaster ®
spring tube
assembly
Right hand
cable drum
5/16” x 1-5/8”
Lag screw
Right
hand end
bracket
A3c
Flag
angle
A3d
Flag
angle
TorqueMaster
®
spring tube
assembly
Left hand
cable drum
A3e
A3f
Idler bracket
Flag
angle
5/16” x 1-5/8”
Lag screw
5/16” -18 x 3/4”
Carriage bolt
5/16” Washer
5/16” Hex
nut
Flag
angle
Left hand
cable drum
Bearing
Attaching Center Bracket to Wall
Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, 1/2” Wrench, Level,
Tape measure, Step ladder, Safety glasses, Leather gloves
A4
IMPORTANT: TORQUEMASTER
®
SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER
BRACKET BUSHING ASSEMBLY TO HEADER.
NOTE:
Drill 3/16” pilot holes into header for the lag screws.
TorqueMaster
®
spring tube
Center bracket
bushing assembly
Level
A4b
(2) 5/16” x 1-5/8”
Lag screws
A4a
Securing Door For Winding Spring(s)
Tools Required: Locking pliers, Step ladder, Safety glasses, Leather gloves
A5
WARNING
FAILURE TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN
ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY.
Locking pliers above
third track roller on
both sides of door
Bottom section
Lock
section
Locking pliers attached
to inner and outer rail
of vertical track
A5a
A5a
Intermediate section
Vertical
track
Vertical
track
Adjusting Counterbalance Lift Cable
Tools Required: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure,
Pliers / Wire cutters, Safety glasses, Leather gloves
A6
IMPORTANT: ENSURE THE COUNTERBALANCE LIFT CABLE IS SEATED IN THE FIRST AND
11