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DOOR INSTALLATION 

INSTRUCTIONS

Before installing your door, be certain that you have read and followed all of the instruc-

tions covered in the pre-installation section of this manual. Failure to do so may result in an 

improperly installed door.

NOTE:

 Reference TDS 160 for general garage door terminology at 

www.dasma.com

.

IMPORTANT: 

IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT, 

PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.

Attaching Flag Angles and Jamb Brackets To 

Vertical Tracks

 

1

 

NOTE:

 If you have Riveted Track or Angle Mount Track, skip this step.

FOR DOORS WITH QUICK INSTALL TRACK:

 Place the lower Quick Install tab of the left 

hand flag angle in the Quick Install feature of the left hand vertical track. Give the flag angle 

1/4 turn to lock in place. Measure the length of the vertical tracks. Using the jamb bracket 

schedule, determine the placement of the jamb brackets for your door height and track 

length. To install the jamb brackets, align the Quick Install tab on the Quick Install jamb 

bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular 

to the track so the mounting flange is toward the back (flat) leg of the track. Repeat the same 

process for right hand side.

JAMB BRACKET SCHEDULE

DOOR 

HEIGHT

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

6’0”

64” 

(1626 

mm)

9

M

11

M

NA

6’3”

67” 

(1702 

mm)

9

B

11

M

NA

6’6”

70” 

(1778 

mm)

9

M

10

B

NA

6’9”

73” 

(1854 

mm)

9

M

10

B

NA

7’0”

76” 

(1930 

mm)

9

M

10

B

NA

7’6”

82” 

(2083 

mm)

9

T

10

M

11

M

7’9”

85” 

(2159 

mm)

9

T

10

M

11

M

8’0”

88” 

9

T

10

M

11

M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

1/4

Turn

Left hand 

vertical 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Left hand 

flag angle

1/4

Turn

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd Set

Bottom 

hole

Top 

hole

Middle 

hole

FOR DOORS WITH FULLY ADJUSTABLE TRACK:

 Hand tighten the left hand flag angle to 

the left hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange 

hex nuts.

NOTE:

 The bottom jamb bracket is always the shortest bracket, while the center jamb 

bracket is the next tallest. If three jamb brackets per side are included with your door, you will 

have received a top jamb bracket, which is the tallest.
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole 

set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot 

pattern. Hand tighten jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” – 20 

flange hex nut.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered 

between the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jamb 

bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.
If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the 

hole/ slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 

flange hex nut.

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Left hand 

flag angle

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd 

Set

Attaching Horizontal Track Angles

 

2

 

NOTE:

 For larger doors, a full length horizontal track angle may not already be spot welded to 

the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will 

be installed, as shown.
Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the 

horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap 

the horizontal track angle towards the curved end of the track until the alignment hole in the 

track and angle are aligned. Repeat for other side. Set tracks aside.

Left hand horizontal 

track angle

Key slots

Left hand 

horizontal track

Quick 

Install tabs

Quick Install tabs

in place

Left hand horizontal 

track

Left hand horizontal 

track angle

Quick 

Install tabs

NOTE:

 Repeat the same 

process for the right hand side.

Or

Attaching (WL) Jamb Brackets To Vertical 

Tracks

 

3

 

NOTE:

 Windload specification 

0356

 only uses the Quick Install (Q.I.) jamb bracket schedule.

NOTE:

 Reference Step Quick Install Flag Angles (Q.I.) or Step Fully Adjustable Flag Angles 

(F.A.T.), to determine which type of track you have.
Measure the length of the vertical tracks. Using the Jamb Bracket Schedule (shown on the 

Windload Specification Sheet), determine the placement of the windload jamb brackets for 

your door height. Loosely fasten the jamb bracket to the vertical track with (1) 1/4” - 20 x 

9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Typical left hand 

vertical track 

assembly

Left hand windload 

jamb bracket

NOTE:

 Measure the length of the vertical tracks. 

Using the Jamb Bracket Schedule (shown on the

Windload Specification Sheet included in the 

hardware box), determine the placement of the 

windload jamb brackets for your door height.

Left hand 

windload jamb 

bracket

Left hand 

windload jamb 

bracket

7

Summary of Contents for 8100

Page 1: ...tion Instructions 7 Counterbalance Installation Instructions 13 Optional Installation 19 Inside Lock 19 Pull Down Rope 19 Maintenance 20 Cleaning Your Garage Door 20 Painting Your Garage Door 20 Maint...

Page 2: ...AL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WH...

Page 3: ...12 15 Radius 126 3200 mm 168 4267 mm 9 1 to 10 0 12 15 Radius 138 3505 mm 168 4267 mm 10 1 to 12 0 12 15 Radius 162 4115 mm See NOTE 12 1 to 14 0 12 15 Radius 186 4724 mm See NOTE HEADROOM REQUIREMENT...

Page 4: ...Section Identification Door Height Section Type Bottom Lock sec ond Intermediate s Top I third II fourth III fifth IV sixth V sev enth 6 0 18 18 18 N A 18 6 3 21 18 18 18 6 6 21 18 18 21 6 9 21 21 21...

Page 5: ...view illustration Bottom section Bottom weather seal Bottom corner bracket warning labels Warning label Intermediate I section Tools Required Power drill Socket driver 7 16 Level Drill bits 1 8 3 16 9...

Page 6: ...ft Cables J3 Left Hand and Right Hand End Bearing Brackets As Required J4 Left Hand and Right Hand Cable Drums J5 Center Bracket As Required J6 Center Bracket Bearing As Required J7 Torsion Shaft Tors...

Page 7: ...et using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag ang...

Page 8: ...corner bracket Secure the track roller carrier to the bottom corner bracket using 1 4 20 x 7 8 self drilling screws as shown Repeat for the other track roller carrier and repeat the same process for t...

Page 9: ...OLLER GOES INTO HINGE TUBE FURTHEST AWAY FROM SECTION IMPORTANT ONCE THE 1 4 14 X 5 8 SELF TAPPING SCREWS ARE SNUG AGAINST THE LOWER HINGE LEAF TIGHTEN AN ADDITIONAL 1 4 TO 1 2 TURN TO RECEIVE MAXIMUM...

Page 10: ...screws Inner end stiles Step Plate 8 NOTE Depending on your door you may have two different kinds of Step Plates or two of the same kind of Step Plates Refer to Package Contents to determine which St...

Page 11: ...the bottom section remove the nail Position the left hand vertical track assembly over the track rollers of the bottom section and install as shown Drill 3 16 pilot holes into the door jamb for the la...

Page 12: ...TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other sid...

Page 13: ...hnuts are required to be installed onto the shaft of track roller stems IMPORTANT ACCURATELY POSITIONING THE PUSHNUT ONTO THE ROLLER STEM IS CRITI CAL ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER STEM T...

Page 14: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Page 15: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Page 16: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Page 17: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Page 18: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Page 19: ...LLED ON THIS DOOR 4 1 4 20 x 11 16 Self drilling screws Square hole in vertical track Second section Side lock End stile 1 8 Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATOR...

Page 20: ...e drawbar operator must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on...

Page 21: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 22: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Page 23: ......

Page 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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