then end hinges last using 1/4” - 14 x 5/8” self tapping screws. Repeat same process for
other sections, except top section.
Intermediate
section
Bottom
section
Lock
section
Vertical
track
Vertical
track
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 5/8”
Self tapping
screw locations
NOTE:
When placing the track rollers into the #2 graduated end hinges and higher, the track
roller goes into the hinge tube furthest away from the section.
1/4”-14 x 5/8”
Self tapping
screw locations
1/4”-14 x 5/8”
Self tapping
screw locations
1/4”-14 x 5/8”
Self tapping
screw locations
NOTE:
Refer to the Windload Specification Sheet to determine if additional 1/4” - 14 x 7/8”
self drilling screws are required to be installed into the graduated end hinges, as shown.
Center
hinge(s)
1/4”-14 x 5/8” Self tapping screw locations
Left hand
single
graduated
end hinge
Left hand
single
graduated
end hinge
1/4”-14 x 7/8”
Self drilling screw
locations
1/4”-14 x 7/8”
Self drilling screw
locations
Left hand
double
graduated
end hinges
Left hand
double
graduated
end hinges
1/4”-14 x 5/8” Self tapping screw locations
Center
hinge(s)
1/4”-14 x 7/8” Self
drilling screw locations
IMPORTANT:
PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH THE 1/4” - 14 X 5/8” SELF TAPPING SCREWS AND OR THE 1/4” - 14 X 7/8”
SELF DRILLING SCREWS. THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE
SECTIONS.
NOTE:
Install lock at this time (sold separately). See optional installation step, Side Lock.
Stacking Top Section
13
Place the top section in the opening. Install a nail to prevent the top section from falling
backwards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the
edge of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sec-
tions. Repeat for other side.
IMPORTANT:
THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-
TION.
FOR QUICK INSTALL TRACK:
Complete the vertical track installation by securing the jamb
bracket(s) and tightening the other lag screws. Repeat for other side.
FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK:
Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
FOR ANGLE MOUNT TRACK:
Complete the vertical track installation by securing the jamb
bracket(s) and or tightening the other lag screws. Push the vertical track against the track
rollers so that the track rollers are touching the deepest part of the curved side of the vertical
track, as shown. Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Vertical track
against track rollers
Flag angle or
wallangle assembly
Top of flag angle or
Top of wallangle assembly
Attaching Horizontal Tracks
14
NOTE:
Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag
Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-
semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles /
Vertical Track Assemblies you have.
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE QUICK INSTALL FLAG ANGLES:
To install horizontal track, place the curved
end over the top track roller of the top section. Align key slot of the horizontal track with the
Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in
place.
3/8”-16
Hex nut
3/8”-16 x
3/4” Truss
head bolt
Quick
Install
tab
Key
slot
Quick
Install
tab in
place
Level
Horizontal track angle
Flag
angle
upper
slot
Flag
angle
Horizontal
track
FOR OTHER FLAG ANGLES:
To install horizontal track, place the curved end over the top
track roller of the top section. Align the bottom of the horizontal track with the top of the verti-
cal track. Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts
and (2) 1/4” - 20 flange hex nuts.
12
Summary of Contents for 8100
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