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830873-0001        REV   02/20/2023 

   ©Copyright 2023 Wayne Dalton, a division of Overhead Door Corporation

14

• Perform one complete manual CLOSE-OPEN cycle of the door 

with the chain hoist. Ensure the door is running smoothly 

and free of obstruction, the door counterbalance is properly 

balanced, and the FDO clutch is adjusted properly. If 

troubleshooting support is required, contact the factory 

technical support specialist.” 

 

WARNING

Verify that at this point, the Tension Wheel is free and there is no spring tension.

 

WARNING

Tension Wheel will be placed under high spring tension and it could spin rapidly 

resulting in death or serious injury. Door must be open when adjusting spring tension. 

Use two steel rods 3/4" diameter x 3 feet long (not provided) as winding bars.

 

WARNING

Winding bar must fit snugly into holes in Tension Wheel. DO NOT use loose fitting bar 

or screwdriver which could dislodge resulting in possible serious injury or death.

14. COUNTERBALANCE ADJUSTMENT

• Align Tension Wheel under bracket so Stop Pin can rest in Tension Wheel slot.

• Set Stop Pin in place. See Figure 24D.

Read completely before you set initial turns to the value shown on “DATA SHEET” and 

on Tension Headplate decal.
Locate the door in the full up position such that the bottom bar is against the bottom 

bar stops and place a clamp on each guide no more than 6" below the bottom bar. 

Make certain that the clamping force will be sufficient to stop the door when it rests on 

the clamps.
Carefully lower the curtain using the chain hoist so that the bottom bar rests on the 

clamps. By hand, rotate the Tension Wheel slightly both directions to determine the 

neutral point of the spring counterbalance. Mark the hole in the TENSION WHEEL that is 

nearest to the retaining lug on the bracket.

NOTE:

 Tension is applied in the direction the coil would turn as the door moves 

upward.

• Insert winding bar into tension wheel and pull down. See Figure 24, A.

• Rotate tension wheel 1/8 to 1/4 turn and stop.

• Hold first bar and insert second bar into tension wheel. See Figure 24, B and C.

• Pull down on second bar while removing the first bar.

 A)

WALL

WALL

WALL

WALL

FIRST

WINDING

BAR

FIRST

WINDING

BAR

SECOND

WINDING

BAR

SECOND

WINDING

BAR

SECOND

WINDING

BAR

STOP PIN

 B)

 C)

 D)

Figure 24

 

DANGER

Tension Wheel holds spring tension. Failure to stop pin shaft could 

allow Tension Wheel to spin uncontrolled possibly causing serious 

injury or death.

 

DANGER

Exercise caution when applying or adjusting spring tension.  Contact with rapidly 

rotating Tension Wheel or expelled winding rod can cause serious injury or death.

Final Door Install (continued)

 

WARNING

Failure to perform a manual chain hoist CLOSE-OPEN cycle 

inspection prior to motorized operation of the door may result 

in curtain damage, serious injury and/or death

Summary of Contents for 800F

Page 1: ...on Anchor Requirement 500460 0001 Commercial Operator Installation Manual 111837 502351 Installation Instructions for FACE MOUNTED ROLLING STEEL STORM SHELTER DOOR with NON TENSION RELEASE AUTOMATIC C...

Page 2: ...s a hazardous situation that if not avoided could result in minor or moderate injury The word NOTE is used to indicate important steps to be followed or important considerations POTENTIAL HAZARD EFFEC...

Page 3: ...ges 22 23 Stop Pin RHX OPERATOR 1 Read manual and warnings carefully 2 Keep the door in good working condition 3 Keep instructions in a prominent location near the door system Key Drawing Safety Infor...

Page 4: ...ation 4 Your DATA SHEET is shown below It is found inside the door hardware box You will need to refer to the data on this sheet during installation Verify that the Factory Order Number on the door co...

Page 5: ...for the jambs Compare the guide type shown on the DATA SHEET with Figure 2 Can the guides be installed plumb Measure the length of the guide jamb angle and the height of the jamb opening The differen...

Page 6: ...the DATA SHEET Both guides MUST be on a level line and both guides MUST be plumb The S dimension must be held within 1 8 over the entire height of guides Guide assemblies are designed to rest on floor...

Page 7: ...all all jamb fasteners on one guide Recheck S distance and continue with installation NOTE When steel jamb does not extend above the opening use three thru bolts to fasten each wall angle above the op...

Page 8: ...aft SPRING CONFIGURATION See Figure 7 Left hand drive counterbalance has end of spring pinned to barrel near tension end Right hand drive counterbalance has end of spring pinned to barrel several feet...

Page 9: ...is 11 in diameter or larger slide set collar next to Tension Wheel and secure to tension shaft as shown in Figure 9 NOTE Tension wheel must remain free of spring tension until instructed to apply tens...

Page 10: ...he inside of the headplate brackets See Figure 13 Brackets may have 2 or 3 mounting slots Put flat steel washer under bolt head and under nut Headplate brackets must be square to the wall and parallel...

Page 11: ...head Door Corporation 11 8 OPERATOR MOUNTING OPTIONS For Additional Installation Details Refer To Provided Operator Installation Manual 111837 502351 Operator Install Mounting Options Top Of Hood Benc...

Page 12: ...he top slat will have slots to attach to barrel Hook curtain over studs and fasten with 5 16 round head screws and washers and TWO clamp washers provided See Figure 19 Coil curtain completely onto bar...

Page 13: ...w entrance to both LH and RH guides as shown in Figure 23 13 LOWER CURTAIN INTO GUIDES The next step is to lower curtain into guides but before loosening the ropes which holds the coiled curtain enoug...

Page 14: ...ops and place a clamp on each guide no more than 6 below the bottom bar Make certain that the clamping force will be sufficient to stop the door when it rests on the clamps Carefully lower the curtain...

Page 15: ...placed The hood may need to be loosened or removed for the application of the shim To apply the shim two laborers might be required Installing the shim D Close the door fully E When door is at bottom...

Page 16: ...se and smoke detectors form C relay outputs notification appliance and troubleshooting capabilities The fail safe design incorp rates an annual internal clock calendar which generates a test trouble s...

Page 17: ...ated doors are provided without a hand chain keeper provided with rolling service doors For safety reasons the hand chain may be held out of the opening by a wire loop fastened to a wall with the hand...

Page 18: ...each side of the curtain are not rubbing on the headplate brackets Operate the door several times in order to make this determination Verify that the bottom bar is level in full down and full up posi...

Page 19: ...2023 Wayne Dalton a division of Overhead Door Corporation 19 Final Door Install continued 24 HAND CHAIN KEEPER The emergency hand chain for this door can be locked Instruct door users to wrap hand ch...

Page 20: ...tain from between the guide angles Lower the curtain and bottom bar outside the guides to a working position above the floor Remove one windlock so the damaged bottom bar and damaged slats can be remo...

Page 21: ...el Check and replace Check and level barrel Door sticks when closing Bent guide angle s Inspect for bent or kinked guides Straighten guides and check width of groove Door coil makes cracking sound Ben...

Page 22: ...r walk under moving door 3 Keep doorwa y clear and in full view while operatin g door 4 Do NOT permit children to play on near or with door or to operate controls 5 Unlock door before opening door 6 S...

Page 23: ...he Nameplate Attached to your Bottom Bar 12 13 15 Hood Assembly not shown 307582 Inquire Inquire Inquire Yes Hood Logo Service Doors not shown OPTIONAL ACCESSORIES Built to Order parts are specific to...

Page 24: ...empt will be made to correct the malfunction to the installed product in the field To return a defective part the authorized Wayne Dalton Distributor must contact the Wayne Dalton Tech Support Line 80...

Page 25: ...sive or aggressive environments whether naturally occurring or man made including but not limited to environments with a high degree of humidity sand dirt or grease This warranty applies only to Syste...

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