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23

deterMIne the wayne-dalton track 

radIus BeIng used:

For Mount hope and pensacola 

track:

Measure the curved ends of the horizontal 

track to determine if you have a 12” or 15” 

radius horizontal track, as shown in FIG. 1. 

For portland track:

The horizontal tracks are stamped with 

radius on the side of the horizontal track, as 

shown in FIG. 1.1.

note:

 If necessary, remove the upper arm 

(straight arm) from the trolley, to use the 

lower arm (curved arm). Remove the hairpin 

cotter from the clevis pin at the front of 

trolley and slide clevis pin out far enough 

to slide the upper arm out between the left 

and right side of trolley body. Position the 

lower door arm so the end with the single 

hole lines up with the clevis pin. Slide clevis 

pin completely back into trolley and reinstall 

hairpin cotter.

low headrooM: 

If you have low headroom track, as shown 

in FIG. 1.6 on page 24, then proceed with 

“Low Headroom Trolley Positioning Charts” 

on page 24.

standard lIFt: 

using the 

standard lIFt trolley 

posItIonIng charts

, refer to DIM “x” to 

set the distance from header to trolley, as 

shown in FIG. 1.2. 

note:

 Depending on your setup, you may 

have to cut straight arm to accomplish trolley 

settings. 

If adjustment of the trolley position is 

required, use the close travel adjustment 

screw located on the bottom of the opener, 

as shown in FIG 1.5. A 1/4 turn equals 

approximately 1” of trolley travel; turn 

clockwise to decrease distance DIM “x” and 

counter-clockwise to increase distance 

DIM “x”.

note:

 Proceed with “Connecting Door Arm 

To Door” Step 21, on page 15.

standard lIFt trolley posItIonIng chart 

For (Model 9700) 15” radIus

DIM “x”

TYPE OF ARM

BEINg USED

REFERENCE 

IllUSTRATIONS

10 9/16”-

14 5/8”

STRAIGHT / 

CuRVED

FIg. 1.3

I

setting trolley close position/    

connecting door arm 

 

                        

(Models 9100, 9400, 9600, 5120, 5140 & 9700)   

 

with torqueMaster® or extension springs

FIG. 1.3

Cut Straight Arm To 

Accomplish Trolley 

Setting

Curved 

Arm

Straight Arm

FIG. 1.4

Straight Arm

Curved Arm

Cut Straight Arm To 

Accomplish Trolley 

Setting

12”

Stamped 

Radius

12”

FIG. 1.1

Horizontal  
Track

FIG. 1

Horizontal  
Track

12” OR 15”

standard lIFt trolley posItIonIng chart 

For (Models 9100, 9400, 9600, 5120 & 5140)

 10” and 12” radIus 

DIM “x”

TYPE OF ARM 

BEINg USED

REFERENCE 

IllUSTRATIONS

11 1/2”

CuRVED / 

STRAIGHT 

FIg. 1.4

standard lIFt trolley posItIonIng chart 

For (Models 9100, 9400, 9600, 5120 & 5140)

14” and 15” radIus

DIM “x”

TYPE OF ARM

BEINg USED

REFERENCE

 IllUSTRATIONS

13”-15”

CuRVED / 

STRAIGHT

FIg. 1.4

FIG. 1.2

Top Section

10”, 12”, 14”, OR 15” 
Standard Lift Track

“x”

Clevis Pin

Hairpin Cotter

Trolley

TOP vIEw

Tools Needed:

Needle Nose Pliers
                             

 Adjustable Wrench

Ratchet Wrench

7/16” Socket

9/16” Socket

hacksaw

OPTIONAL

 INST

ALLA

TION

S

Summary of Contents for 3018

Page 1: ...close attention to all warnings and notes This manual MUST be attached to the wall in close proximity to the garage door Copyright 2006 Wayne Dalton Corp Part No 326568 NEW 6 6 2006 For residential se...

Page 2: ...olts Hairpin Cotter 1 4 Plastic Insert Locking Nut 2 1 4 20 x 5 8 Self Drilling Screws 2 1 4 x 1 1 2 Lag Screws Infrared Safety Sensors 1 Sender 1 Receiver 2 Safety Sensor Brackets Wired Safety Sensor...

Page 3: ...proceed to your Classicdrive installation manual for instructions on how to install the Classicdrive garage door opener If the operation of the door does not meet these requirements adjust the spring...

Page 4: ...door it should stay in position If spring tension pulls the door further open or door weight pulls it down your door is not properly adjusted Door Test Two When properly installed a door should remain...

Page 5: ...cally reverse when obstructed in down direction and return to fully open position The door will stop when obstructed in the up direction See Adjustment 2 on page 31 8 Infrared Safety Sensors Wired inf...

Page 6: ...ng the opener or door 8 Install opener on a properly balanced and operating garage door Have a qualified service person make adjustments repairs to cables spring assemblies and other hardware before i...

Page 7: ...t rail assembly NOTE Note position of oval head and flat head carriage bolts NOTE The rails will have to be adjusted later so only finger tighten the bolts The bolts will have to be tightened after th...

Page 8: ...asher nuts Ensure the chain is on the sprocket of the opener and finger tighten the nuts equally For Belt place nylon shoulder bushings tension springs As shown on the U bolt and fasten with two 5 16...

Page 9: ...ain tighten the U bolt lock washer nuts evenly against the front rail so the underside of the chain is approximately 5 8 above the rails For Belt tighten the U bolt lock washer nuts evenly until three...

Page 10: ...ches of driver gear Rotate the motor spline to position driver gear so the nearest notch in driver gear is directly behind motor spline as illustrated Note Do not rotate more than 1 2 turn NOTE Place...

Page 11: ...h Arc Point using a carpenter s level transfer and mark the highest point of travel onto the header wall and close the door Mount the front wall bracket with its lower edge approximately 1 2 1 above t...

Page 12: ...ner and support it on a step ladder to attach the front end of the rail assembly to the wall bracket 9 Positioning Motor End of Opener Tools Needed 2 x 4 Board Non Metallic Step Ladder IMPORTANT To pr...

Page 13: ...the center line previously marked on the top section of the garage door to ensure rail will be parallel with the direction of door travel Using perforated hangers cut to proper length hang opener end...

Page 14: ...cket using two 1 4 20 x 2 carriage bolts and 1 4 locking nuts supplied on center line of door with middle hole in line with top rollers For metal doors mount door bracket using two 1 4 20 x 5 8 self d...

Page 15: ...se a malfunction Wired Wall Station Wire the garage door opener wall station using bell wire connected to COM and P B screws as illustrated Locate push button adjacent to service entrance door at a mi...

Page 16: ...ry important that both wall mounting brackets be mounted at the same height for proper alignment b Drill pilot holes using a 3 16 drill bit Using two 5 16 x 1 1 2 lag screws permanently mount the wall...

Page 17: ...oor and do not staple through wire Note If wires must be lengthened or spliced into pre wired installation use wire nuts or other suitable connectors To Opener Wire to Opener 16 Connecting Wired Infra...

Page 18: ...pe receptacle Excess power cord length must be routed and contained safely away from any moving parts As soon as power is applied to the opener the light on the opener will blink once to indicate a su...

Page 19: ...ure until the door travels to a fully closed position At this point you will be able to activate the opener The trolley upper arm will move to the open position but will not move to the closed positio...

Page 20: ...n Spring s see Setting Trolley Close Position Connecting Door Arm To Door on pages 25 26 If not complete this step Trolley must be at the factory preset fully closed position see illustration Verify p...

Page 21: ...grip clevis as shown Connecting Upper and lower door arms Failure to use locking nut can result in arm releasing and possible resulting in property damage and or personal injury Align upper and lower...

Page 22: ...4 turn more Repeat as necessary NOTE 1 4 turn equals 1 of door travel OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener 23 Sett...

Page 23: ...inch of additional travel For doors less than 7 feet high recommend decreasing factory preset travel by turning open limit screw 3 full turns clockwise ap proximately 1 foot of travel then make fine...

Page 24: ...STEPS 24 AND 25 HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS REPAIRS OR SEVERE OR FATAL INJURY COULD RESULT FROM OPERATING THE DOOR Opener WARNING 24 Contact Obstruction Test Tools Need...

Page 25: ...d lamp will turn on and off three times indicating a successful learn 3 Wait five seconds and press any button on the keyless entry The door will move to the up position NOTE If an error is made enter...

Page 26: ...th the normal opening and closing of the door To keep keyless entry out of the reach of children measure and mark a spot at least 5 feet up from the floor Use the drilling template located on Page 39...

Page 27: ...of hole 4 Pull or strip off remaining section of outer insulation from power cord 5 Remove lens by pressing up on both sides of the bottom of the lens at the junction of the housing releasing the lock...

Page 28: ...GS MUST BE ADJUSTED PROPERLY Place the top bottom halves of the adjust able operator bracket flush against the inside of the top section as shown Adjust the top bottom halves out against the top and b...

Page 29: ...nding on your setup you may have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the...

Page 30: ...m to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 A 1 4 turn equals appro...

Page 31: ...ader to trolley as shown in FIG 1 2 NOTE Depending on your setup you may have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel...

Page 32: ...1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance DIM X and counter clockwise to increase distance DIM X NOTE Proceed with Connecting Door Arm To Door Step 21 on p...

Page 33: ...SIGHT AND KEEP PEOPLE AND OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED TO PREVENT A SEVERE OR FATAL INJURY AVOID STANDING IN A OPEN DOOR WAY OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS MOVING NEVER...

Page 34: ...a combination of two buttons pressed simultaneously can be programmed to activate a different door Only one button at a time can be programmed to activate a specific opener The transmitter LED will l...

Page 35: ...ONAL To completely clear all channels on the HomeLink unit press and hold the two outside buttons on the HomeLink unit until the HomeLink indicator light begins to flash rapidly approx 20 seconds then...

Page 36: ...ng steps 3 6 below 3 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches away from the HomeLink surface keeping the HomeLink indicator light in view 4 Press and hold the...

Page 37: ...sition 2 Press the PROGRAM button three times The STATUS LED and the overhead lamp will flash on and off The blink rate which corresponds to the force setting will consist of 1 to 5 fast blinks follow...

Page 38: ...er be in memory and will not operate the opener Note Do not press any button on the transmitter until instructed Transmitter 1 Press and release the PROGRAM button located on the garage door opener Th...

Page 39: ...d result in severe or fatal injury 5 Failure of door opener to respond to transmitter or wireless keyless entry may be due to a weak or dead battery Press and hold the activation button on either the...

Page 40: ...ep 23 Door stops and does not close fully Close limit not set properly Adjust close travel with screwdriver turn clockwise to desired setting 1 4 turn equals 1 of travel See Step 22 Door closes and th...

Page 41: ...24527 Trolley Assembly Chain 1 18b 325687 Sprocket Coupling w Bushing Belt 1 2b 320697 Trolley Assembly Belt 1 19 252106 Sprocket Base Assembly 1 3 309960 Chain Latch Assembly 1 20 251228 5 16 18 x 2...

Page 42: ...nsor Sliding Bracket 2 4 306364 Power Supply Cord 1 19 318873 Infrared Safety Sensors Pair 1 5 260570 Capacitor 1 2 H P 1 20 252092 Limit Assembly Includes Items 10 26 27 1 6 306486 Wiring Harness 1 2...

Page 43: ...Sensors Allows independent door up down control and overhead light on off control Illuminated 10 digit numeric keypad which allows the operation of the garage door opener from outside by entering a pr...

Page 44: ...above Limited Warranty does not cover normal wear or any damage beyond Manufacturer s control This Limited Warranty does not cover field replacement labor THIS LIMITED WARRANTY COVERS A CONSUMER PRODU...

Page 45: ...3667 for Consumer Assistance or online at www wayne dalton com 39 Cut Out Template to Aid Installation 5 Button Keyless Entry Template Pre drill 5 64 pilot hole Call Us Directly Our Trained Technician...

Page 46: ...accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment do...

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