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3

Valve to Tank Installation Instructions

1.  Spin the valve onto the tank, ensuring the threads are not 

cross-threaded.

NOTE: The main control valve and tank adaptor have 

right-hand threads, or clockwise, to install.

2.  Rotate the valve freely without using force until it comes to 

a stop (this position is considered zero).

3.  Rotate the valve clockwise from zero, between ¼ turn and 

½ turn (Figure 4).

Figure 4 

NOTE: If lubricant is required, a silicone compound is 

strongly recommended. Dow Corning® Silicone 

Compound (available from Watts), is recommended 

for best possible results. Dow Corning® 7 Release 

Compound is used in the manufacture of this 

control valve. The use of other types of lubricants 

may attack the control’s plastic or rubber 

components. Petroleum-based lubricants can 

cause swelling in rubber parts, including O-rings 

and seals. 

WARNING:

 Do not exceed water pressure of 125 psi  

(8.6 bar). Do not exceed 110°F (43.3°C). Do 

not subject unit to freezing conditions.

GENERAL INSTALLATION 

INSTRUCTIONS

1. Turn off water heater(s).
2.  Turn off the main water supply to the home and open an 

inside faucet (cold and hot) to relieve any pressure within the 

plumbing system.

3.  Place the system in the desired installation location. Make 

sure that the location is level and sturdy enough to support 

the weight of the system once it is in operation.

4. Place the bypass valve in the bypass position.
5.  Connect the cold water supply to the inlet of the water 

softening system. While constructing the supply line, install 

a master supply valve (user supplied) in the supply line and 

close it. 

6.  Connect the feed water line to the home to the outlet of the 

system.

7.  Plumb the drain line to an appropriate drain abiding buy 

all local, city, and state codes. Use a 3/4" drain line for 

backwash flow rates that exceed 7 gpm or length that 

exceeds 20' (6 m).

8.  Connect the brine tank to the water softener control valve 

brine inlet port using the factory supplied fittings and tubing. 

Add enough water to the brine tank so that water covers the 

top of the air check. DO NOT ADD SALT AT THIS TIME.

9.  Open the user supplied feed water valve. Check for leaks 

and repair as needed.

10.  Allow the inside hot and cold faucet to remain open until all 

air has been purged from the plumbing system. Then close 

the faucet  

11.  Locate Manual Regeneration Options in this manual 

and follow the steps to initiate an Immediate Manual 

Regeneration. Once you have read that section place 

the system in backwash and unplug the system from 

its electrical outlet once it has cycled into the backwash 

position. This will stall the unit is backwash so can be 

purged from one of the tanks. Look on the right side of the 

control valve, it has indicators showing which position the 

control valve is in during Regeneration and which tank is 

In Service. Tank one has control valve and tank two has 

adapter.

12.  Adjust the user supplied feed water valve to 1/4 open and 

place the bypass valve into the service position.  

13.  Air will come out of the drain line until the tank in backwash 

is completely purged of air. Then water will flow to drain. 

Allow water to flow to drain for 15 minutes or until the water 

to drain is clear of resin color throw.

14.  Plug the system back into the electrical outlet and manually 

cycle it through the remaining regeneration steps until it 

arrives in the service position. 

15.  Repeat installation steps 11, 12, 13, and 14 of the General 

Installation Instructions to purge the air from the second 

tank. 

16. Check for leaks and repair as needed.
17.  Installation is now complete and the system is ready for 

programming and one cycle of brine tank refill so that the 

correct amount of water is in the brine tank for the first 

regeneration cycle. The brine tank refill must be done after 

programming the system.  

 

ProSense Controller Operation

Power Loss Memory Retention

The ProSense controller features battery-free Time of Day and 

Day of Week retention during temporary loss of power. A super 

capacitor is designed to keep time for 8 to 24 hours depending 

on the installation. If the super capacitor is exhausted the 

ProSense control will display four dashes (- - : - - ) immediately 

upon power up. The Time of Day and Day of Week must be 

reset.
All other programmed parameters are stored in the static 

memory and are retained.

Summary of Contents for IOM-WQ-PROSENSE

Page 1: ...__________ Model No __________________________________________ Water Test __________________________________________ Capacity Per Unit ____________________________________ Mineral Tank Size __________...

Page 2: ...8 to 8 27 bar In Canada the acceptable operating water pressure range is 25 to 100 psi 1 38 to 6 89 bar Observe all warnings that appear in this manual Keep the media tank in the upright position Do n...

Page 3: ...T ADD SALT AT THIS TIME 9 Open the user supplied feed water valve Check for leaks and repair as needed 10 Allow the inside hot and cold faucet to remain open until all air has been purged from the plu...

Page 4: ...ON TIME when programming the time of regeneration and the days of regeneration 14 The display cursor is next to TIME DAY when programming the current time and day 15 The hourglass is displayed when th...

Page 5: ...ps carefully as they differ from previous valve instructions NOTE The ProSense controller will be shipped in the service treated water position Do not rotate the camshaft before performing the followi...

Page 6: ...f f f f 3 3 3 3 to to 18 15 or press then or press press then or press press then or press press then or press press then or press press then press PM f Cubic f Cubic feet f feet Lbs ft 3 Salt Amount...

Page 7: ...pplications Level IV History H Values Allows access to historical information for troubleshooting the system NOTE If a button is not pushed for thirty seconds the controller returns to normal operatio...

Page 8: ...Tank Sensors Disabled P14 Refill Rate 1 700 1 1 gpm x 100 Used with salt amount to calculate refill time P15 Draw Rate 1 700 1 1 gpm x 100 Used with salt amount to calculate draw time P16 Flow sensor...

Page 9: ...in See Notes Automatically calculated from resin volume and salt dosage settings and draw rate C2 Slow Rinse 0 200 See Notes Initial time automatically calculated to provide two bed volumes of rinse C...

Page 10: ...value is being displayed Program Reset The ProSense controller can be reset to original factory parameters when viewing the H0 parameter Press and hold the SET button for three seconds while H0 is dis...

Page 11: ...names such as Clorox If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage Polystyrene resin 1 2 fluid ounce 35 5 mL per cubic foot Non resi...

Page 12: ...and extension cables are used for twin unit parallel and alternating applications Four standard connections are required for operation the power transformer the flow sensor motor optical sensor and th...

Page 13: ...hrust 14 1 14430 Screw Hex Washer Head 15 2 19160 Screw 6 32 x 3 8 Pan Head 16 2 15172 Scrw Flat Head 17 2 10340 Washer Lock 4 Zinc 18 1 16433 Switch Micro Low DB 19 1 10218 Switch Micro 20 2 15692 Wa...

Page 14: ...or 1 Natural 23 1 10914 1 Throat Injector 24 1 13303 O ring 021 25 1 15607 Screw Hex Slotted 26 1 25363 Screw Hex WSH HD 27 1 15348 O ring 563 28 1 13173 Retainer DLFC Button 29 1 12085 Washer Flow 1...

Page 15: ...13287 O ring 123 3 1 14865 Adapter Assy 2nd Tank ProSense 4 1 19054 O ring 124 5 1 40538 Retainer 32mm O ring Dist 7000 6 1 61419 Kit 1 05 Distributor Adapter 7 1 18303 O ring 336 8 4 13255 Clip Mount...

Page 16: ...12473 Screw Hex Wsh 10 24 x 5 8 3 1 14038 Meter Cap Assy 4 1 13847 O ring 137 Std 560CD Meter 5 1 13509 Impeller Meter 6 4 13314 Screw Slot Ind Hex 8 18 x 60 7 4 13255 Clip Mounting 8 4 13305 O ring 1...

Page 17: ...3847 O ring 137 STD 560CD Meter 4 1 13509 Impeller Meter 1 13509 01 Impeller Celcon 5 1 13882 Post Meter Impeller 6 1 15043 Body Meter 9000 1 7 1 14960 Flow Straightener 1 8 4 13305 O ring 119 9 2 150...

Page 18: ...1 1 13399NP By Pass Body 1 NP 2 1 14105 Seal By Pass 560CD 3 1 11972 Plug By Pass w Wax 4 1 11978 Plate By Pass Top 5 1 13604 01 Label By Pass Standard Mount 6 8 15727 Screw Hex Wsh Hd 10 24 x 1 2 7...

Page 19: ...13305 O ring 119 2 2 13255 Clip Mounting 3 2 13314 Screw Slot Ind Hex 8 18 x 60 4A 1 18706 Yoke 1 NPT Plastic 1 18706 02 Yoke 3 4 NPT Plastic 4B 1 41027 01 Yoke 3 4 NPT Cast Machd 1 41026 01 Yoke 1 N...

Page 20: ...20 PROBE KIT Item No QTY Part No Description 1 1 30212618 Probe Cable Clips Kit 1...

Page 21: ...al through drain line A Air in water system A Assure that well system has proper air eliminator control Check for dry well condition B Improperly sized drain line flow control B Check for proper drain...

Page 22: ...t no dirt or rubbish is clogging any of the cam slots If motor continues to rotate indefinitely replace the following components in this order 1 Wire Harness Motor Home Switch Sensor Assy 2 Controller...

Page 23: ...23 ProSense METER FLOW DATA...

Page 24: ...24 ProSense INJECTOR FLOW DATA 1600 SERIES INJECTORS...

Page 25: ...25 PROSENSE CONTROL VALVE DIMENSIONS...

Page 26: ...26 WATER CONDITIONER FLOW DIAGRAMS In Service Position Tanks Switching Position Meter Initiated Regeneration Backwash Position Brine Draw Position In Service Position Tanks Switched...

Page 27: ...27 Slow Rinse Position Rapid Rinse Position Brine Tank Fill Position WATER CONDITIONER FLOW DIAGRAMS continued...

Page 28: ...ic 60390 Meter Assy 9000 ProSense 1 Ext 60390NP Meter Assy 9000 ProSense 1 Ext N P 60390 20 Meter Assy 9000 ProSense 1 Ext BSP Metric 60612 Meter Assy 9000 ProSense 1 Std Range HW 150 60612NP Meter As...

Page 29: ...29 SERVICE ASSEMBLIES continued...

Page 30: ...anties are exclusive and are the only remedies for breach of warranty EXCEPT FOR THE APPLICABLE PRODUCT WARRANTY IF ANY WATTS MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED TO THE FULLEST EXTENT PERMITT...

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